CLUTCH UNIT (for C551A) REMOVAL


  1. REMOVE MULTI-MODE MANUAL TRANSAXLE ASSEMBLY

    Click here

  2. REMOVE SHIFT STROKE SENSOR


    1. A0138MQ

      Remove the 2 screws and the shift stroke sensor from the shift and select actuator.

    2. Remove the O-ring from the shift stroke sensor.

  3. REMOVE CLUTCH RELEASE BEARING ASSEMBLY


    1. A0138HM

      Remove the clip from the clutch release bearing assembly.

    2. Remove the clutch release bearing assembly from the clutch release fork.

  4. REMOVE CLUTCH RELEASE FORK LEVER


    1. A0137AY

      Remove the E-ring from the clutch release fork lever.

    2. Remove the clutch release fork lever and the clutch release fork from the transaxle case.

  5. REMOVE CLUTCH RELEASE FORK LEVER SHAFT OIL SEAL


    1. A0137EI

      Using a screwdriver, remove the clutch release fork lever shaft oil seal from the transaxle case.

  6. REMOVE NO. 1 CLUTCH HOUSING COVER


    1. A013662

      Remove the No. 1 clutch housing cover from the transaxle case.

  7. REMOVE CLUTCH COVER ASSEMBLY


    1. A0138RBE14
      Text in Illustration
      *a Matchmark

      Place matchmarks on the clutch cover assembly and the flywheel sub-assembly.

    2. Loosen each bolt by one turn at a time until the spring tension is released.

    3. Remove the 6 bolts, and pull off the clutch cover assembly with the clutch disc assembly.

      Note


      • Do not drop the clutch disc assembly.

      • When replacing the clutch disc assembly, be sure to replace it together with the clutch cover assembly as a set.

  8. REMOVE CLUTCH DISC ASSEMBLY

    Note

    Do not attach any oil or foreign matter to the lining part of the clutch disc assembly or the surfaces of the pressure plate and flywheel sub-assembly.