CLUTCH SYSTEM (for C551A) PRECAUTION


  1. When racing the engine, make sure that the gear is in neutral.

  2. If the multi-mode manual transmission system stops with the transmission set in any gear, the vehicle can be moved by disconnecting the shift & select actuator plug and setting the transmission to neutral.

  3. When replacing the following parts, proceed with the operation according to the order listed in the table below.

    Before removal
    Parts to be removed Operation order See procedure

    • Clutch actuator

    • Transmission assembly

    • Transmission parts (inside gear box)

    • Clutch disc and clutch cover

    • Clutch release bearing

    • Clutch release fork

    • Clutch release lever

    • Flywheel

    • End plate

    • Crankshaft

    • Shift and select actuator (with clutch actuator)

    • CLAMP POSITION ADJUSTMENT

    Click here

    Before installation
    Parts to be removed Operation order See procedure

    • New clutch actuator

    • CLAMP POSITION ADJUSTMENT

    Click here

    Note

    Push rods of brand new clutch actuator (service supply parts) are not set to the clutch clamp position. Therefore, adjust the clamp positions before installing new clutch actuators.

    After installation
    Parts to be removed Operation order See procedure

    • Transmission assembly

    • Transmission parts (inside gear box)

    • Shift and select actuator (with clutch actuator)

    • Shift stroke sensor

    • Select stroke sensor

    • Transmission control ECU

    1.INITIALIZATION OF MULTI-MODE MANUAL TRANSMISSION SYSTEM

    [Initialization of ECU]

    Click here

    2. LEARNING OF MULTI-MODE MANUAL TRANSMISSION SYSTEM

    Click here

    3. SYNCHRONIZATION POSITION CALIBRATION

    Click here


    • Clutch actuator

    • Clutch stroke sensor

    • Clutch disc and clutch cover

    • Clutch release bearing

    • Clutch release fork

    • Clutch release lever

    • Flywheel

    • End plate

    • Crankshaft

    1. INITIALIZATION OF MULTI-MODE MANUAL TRANSMISSION SYSTEM

    [Initialization of clutch]

    Click here

    2. LEARNING OF MULTI-MODE MANUAL TRANSMISSION SYSTEM

    Click here

    Note


    • Always replace the clutch cover and the clutch disc together. If either is replaced without the other, the adjustment system of the clutch cover does not function properly. It may cause clutch drag or clutch slippage, which can result in deterioration of driveability or a defect in the system parts.

    • Before proceeding with learning of the multi-mode manual transmission system, be sure to clear the previously stored learning values.