STARTER INSPECTION


  1. INSPECT STARTER ASSEMBLY

    Note

    The following tests must be performed within 5 seconds to prevent the coil from burning out.


    1. A0137EWE01

      Perform the pull-in test.


      1. Disconnect the field coil lead wire from terminal C.

      2. A0137B7E01

        Connect the battery to the magnetic switch as shown in the illustration. Check that the clutch pinion gear moves outward.

    2. A0138CDE01

      Perform the hold test.


      1. Disconnect the negative (-) lead from terminal C under condition pull-in test. Check that the pinion gear remains out.

    3. A0138UOE01

      Check the return operation.


      1. Disconnect the negative (-) lead from the starter body. Check that the clutch pinion gear moves inward.

    4. A0137EWE01

      Perform the operation test without any load.


      1. Connect the field coil lead wire to terminal C.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      2. A0138Y1E01

        Clamp the starter in a vise.

      3. Connect the battery and ammeter to the starter as shown in the illustration.

      4. Check that the ammeter indicates the specified current.

        Specified current (at 11 V)
        Starter type Current
        1.4 kW 330 A or less
        1.6 kW 400 A or less