CLUTCH PEDAL REMOVAL


  1. REMOVE LOWER INSTRUMENT PANEL ASSEMBLY

    Click here

  2. SEPARATE CLUTCH RELEASE CABLE ASSEMBLY

    A01391E

    1. Turn and loosen the clutch release cable adjusting nut.

    2. A0137Q6E03
      Text in Illustration
      *A for LHD
      *B for RHD

      Separate the clutch release cable from the clutch pedal.

  3. REMOVE CLUTCH SWITCH ASSEMBLY (for 1KR-FE)


    1. A0136HUE01

      Disconnect the clutch switch connector.

    2. Remove the nut and clutch switch from the pedal support.

  4. REMOVE STOP LIGHT SWITCH ASSEMBLY (for LHD)


    1. Disconnect the connector from the stop light switch.

    2. Turn the stop light switch counterclockwise, and remove the stop light switch.

    3. Remove the stop light switch mounting adjuster from the pedal support.

  5. SEPARATE MASTER CYLINDER PUSH ROD CLEVIS (for LHD)

    A0135YT

    1. Remove the clip and push rod pin, and separate the push rod clevis.

  6. REMOVE BRAKE PEDAL SUPPORT SUB-ASSEMBLY (for LHD)


    1. Disengage the 2 wire harness clamps from the pedal support.

    2. Disengage the wire harness clamp from the stud bolt.

    3. A01392NE01

      Remove the 4 nuts, 2 bolts and the pedal support.

    4. A0137PQ

      Remove the nut from the pedal support.

  7. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (for RHD)

    A01369HE02

    1. Hold the steering wheel assembly with the seat belt in order to prevent rotation and damage to the spiral cable.

    2. A0137IGE06
      Text in Illustration
      *a Matchmark

      Place matchmarks on the No. 2 steering intermediate shaft assembly and the steering gear assembly.

    3. Loosen bolt A and remove bolt B to separate the No. 2 steering intermediate shaft assembly.

  8. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY (for RHD)


    1. A0135UE

      Remove the 2 nuts, 2 bolts and pedal support.

  9. REMOVE CLUTCH RELEASE CABLE GROMMET


    1. A0136VI

      Remove the grommet from the pedal support.

  10. REMOVE CLUTCH PEDAL SUB-ASSEMBLY (for LHD)


    1. Using a 13 mm socket wrench, remove the nut and bolt.

    2. Remove the clutch pedal and brake pedal from the pedal support.

    3. Remove the collar and bush from the clutch pedal.

    4. Remove the collar and bush from the brake pedal.

    5. Remove the pedal pad.

  11. REMOVE CLUTCH PEDAL SUB-ASSEMBLY (for RHD)


    1. Using a 13 mm socket wrench, remove the nut and bolt.

    2. Remove the clutch pedal from the pedal support.

    3. Remove the collar and bush from the clutch pedal.

    4. Remove the pedal pad.