OIL PUMP REMOVAL


  1. REMOVE ENGINE ASSEMBLY W/ TRANSAXLE

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  2. SEPARATE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY


    1. A01389H

      Remove the bolt and the engine assembly with transaxle from the front suspension crossmember assembly.

  3. REMOVE STARTER ASSEMBLY (for Standard)


    1. A01374KE01

      Open the terminal cap, remove the nut and disconnect the wire harness from terminal 50.

    2. Open the terminal cap, remove the nut and disconnect the wire harness from terminal 30.

    3. Remove the bolt, and wire harness clamp.

    4. Remove the 2 bolts, and the starter.

  4. REMOVE STARTER ASSEMBLY (for Cold Area)


    1. A01384LE01

      Open the terminal cap, remove the nut and disconnect the wire harness from terminal 50.

    2. Open the terminal cap, remove the nut and disconnect the wire harness from terminal 30.

    3. Remove the bolt, and wire harness clamp.

    4. Remove the 2 bolts, and the starter.

  5. REMOVE MANUAL TRANSAXLE ASSEMBLY


    1. A013625

      Remove the 5 bolts and the manual transaxle assembly from the engine assembly.

      Note


      • To avoid damage to the knock pins, do not pry between the manual transaxle assembly and the engine assembly.

      • To avoid damage to the input shaft, do not forcefully shake the manual transaxle assembly.

  6. REMOVE CLUTCH COVER ASSEMBLY


    1. A0138RBE14
      Text in Illustration
      *a Matchmark

      Place matchmarks on the clutch cover assembly and the flywheel sub-assembly.

    2. Loosen each bolt by one turn at a time until the spring tension is released.

    3. Remove the 6 bolts, and pull off the clutch cover assembly with the clutch disc assembly.

      Note


      • Do not drop the clutch disc assembly.

      • When replacing the clutch disc assembly, be sure to replace it together with the clutch cover assembly as a set.

  7. REMOVE CLUTCH DISC ASSEMBLY

    Note

    Do not attach any oil or foreign matter to the lining part of the clutch disc assembly or the surfaces of the pressure plate and flywheel sub-assembly.

  8. REMOVE FLYWHEEL SUB-ASSEMBLY


    1. A0137XIE02

      Hold the crankshaft with SST.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )
    2. A0138G0

      Remove the 6 bolts and flywheel sub-assembly.

  9. REMOVE IGNITION COIL NO.1


    1. A0138SF

      Disconnect the 3 connectors.

    2. Remove the 3 bolts and 3 No. 1 ignition coils.

  10. REMOVE GENERATOR ASSEMBLY


    1. A013629E01

      Remove the terminal cap.

    2. Remove the nut and disconnect the wire harness from terminal B.

    3. Remove the nut and disconnect the wire harness from terminal D.

    4. Remove the bolt and disconnect the wire harness clamp from generator.

    5. A0138RAE02

      Remove the 2 bolts and generator.

  11. REMOVE FAN BELT ADJUSTING BAR


    1. A01381M

      Remove the bolt and fan belt adjusting bar from the timing chain or belt cover.

  12. REMOVE EXHAUST MANIFOLD


    1. A0137U7

      Remove the 3 bolts, 2 nuts, and exhaust manifold.

    2. Remove the exhaust manifold gasket.

  13. REMOVE COMPRESSOR MOUNTING BRACKET NO.1


    1. A0137BB

      Remove the 2 bolts and No. 1 compressor mounting bracket.

  14. REMOVE WATER BY-PASS PIPE NO.1


    1. A0136SP

      Remove the bolt and 2 nuts.

    2. Loosen the hose clip and remove the No. 1 water by-pass pipe with water by-pass hose.

    3. Remove the water by-pass pipe gasket.

  15. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY


    1. A01388RE01

      Remove the 13 bolts and 2 nuts in the order shown in the illustration.

    2. Remove the cylinder head cover gasket from the cylinder head cover.

  16. REMOVE CRANK POSITION SENSOR


    1. A0136B3

      Disconnect the sensor connector.

    2. Remove the bolt and sensor.

  17. REMOVE CRANKSHAFT PULLEY


    1. A0137GLE01

      Using SST, hold the crankshaft pulley and loosen the pulley bolt.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )

    2. Remove the crankshaft pulley.

  18. REMOVE OIL FILTER BRACKET


    1. A013897E03

      Remove the 3 bolts, oil filter bracket and oil filter bracket gasket.

  19. REMOVE ENGINE WATER PUMP ASSEMBLY

    A0137L2

    1. Remove the 5 bolts and the engine water pump.

    2. Remove the water pump gasket.

  20. REMOVE OIL PAN SUB-ASSEMBLY


    1. Remove the 13 bolts and 2 nuts.

    2. A0138YAE02
      Text in Illustration
      *1 Oil Pan Seal Cutter

      Using an oil pan seal cutter, remove the oil pan.

      Note

      Do not damage the flange of the oil pan.

  21. REMOVE TIMING CHAIN OR BELT COVER SUB-ASSEMBLY


    1. A0136CXE01

      Remove the 11 bolts.

    2. A0138NPE02

      Remove the timing chain or belt cover by prying between the timing chain or belt cover and cylinder head or cylinder block with a screwdriver.

      Note

      Be careful not to damage the contact surfaces of the cylinder head, cylinder block and timing chain cover.

      Tech Tips

      Tape the screwdriver tip before use.

  22. REMOVE OIL PUMP GASKET


    1. A0137PCE02

      Remove the oil pump gasket.

  23. REMOVE TIMING CHAIN OR BELT COVER OIL SEAL


    1. A013864E02

      Using a screwdriver with its tip taped, pry out the oil seal.

      Tech Tips

      Tape the screwdriver tip before use.