OIL PUMP REMOVAL


  1. REMOVE ENGINE ASSEMBLY W/ TRANSAXLE

    Click here

  2. SEPARATE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY


    1. A01389H

      Remove the bolt, then separate the engine assembly with transaxle from the front suspension cross member assembly.

  3. REMOVE STARTER ASSEMBLY (for Standard)


    1. A01374KE01

      Open the terminal cap, remove the nut and disconnect the wire harness from terminal 50.

    2. Open the terminal cap, remove the nut and disconnect the wire harness from terminal 30.

    3. Remove the bolt, and wire harness clamp.

    4. Remove the 2 bolts, and the starter.

  4. REMOVE STARTER ASSEMBLY (for Cold Area)


    1. A01384LE01

      Open the terminal cap, remove the nut and disconnect the wire harness from terminal 50.

    2. Open the terminal cap, remove the nut and disconnect the wire harness from terminal 30.

    3. Remove the bolt, and wire harness clamp.

    4. Remove the 2 bolts, and the starter.

  5. REMOVE MANUAL TRANSAXLE ASSEMBLY


    1. Remove the manual transaxle assembly Click here.

  6. REMOVE CLUTCH COVER ASSEMBLY


    1. Remove the clutch cover assembly Click here.

  7. REMOVE CLUTCH DISC ASSEMBLY


    1. Remove the clutch disc assembly Click here.

  8. REMOVE FLYWHEEL SUB-ASSEMBLY


    1. A0137XIE02

      Hold the crankshaft with SST.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )
    2. A0138G0

      Remove the 6 bolts and flywheel sub-assembly.

  9. REMOVE IGNITION COIL NO.1


    1. A0138SF

      Disconnect the 3 connectors.

    2. Remove the 3 bolts and 3 ignition coils.

  10. REMOVE GENERATOR ASSEMBLY


    1. A013629E01

      Remove the terminal cap.

    2. Remove the nut and disconnect the wire harness from terminal B.

    3. Remove the nut and disconnect the wire harness from terminal D.

    4. Remove the bolt and disconnect the wire harness clamp from generator.

    5. A0138RAE01

      Remove the 2 bolts and generator.

  11. REMOVE FAN BELT ADJUSTING BAR


    1. A01381M

      Remove the bolt and fan belt adjusting bar from the timing chain or belt cover.

  12. REMOVE EXHAUST MANIFOLD


    1. A0137U7

      Disconnect the oxygen sensor connector.

    2. Remove the 3 bolts, 2 nuts, and exhaust manifold.

    3. Remove the exhaust manifold gasket.

  13. REMOVE COMPRESSOR MOUNTING BRACKET NO.1


    1. A0137BB

      Remove the 2 bolts and compressor mounting bracket.

  14. REMOVE WATER BY-PASS PIPE NO.1


    1. A0137YT

      Remove the bolt and 2 nuts.

    2. Remove the bolt and clamp, then remove the water by-pass pipe No.1.

    3. Remove the clamp, then remove the water by-pass hose from the water by-pass pipe No.1.

    4. Remove the water by-pass pipe gasket.

  15. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY


    1. A01388RE01

      Remove the 13 bolts and 2 nuts in the order shown in the illustration.

    2. Remove the cylinder head cover sub-assembly with cylinder head cover gasket.

    3. Remove the cylinder head cover gasket from the cylinder head cover sub-assembly.

  16. REMOVE CRANK POSITION SENSOR


    1. A0137QZ

      Disconnect the crankshaft position sensor connector.

    2. Remove the bolt and crankshaft position sensor.

  17. REMOVE CRANKSHAFT PULLEY


    1. A01364PE01

      Using SST, remove the crankshaft pulley while holding it.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )

  18. REMOVE OIL FILTER BRACKET


    1. A013897E03

      Remove the 3 bolts, oil filter bracket and oil filter bracket gasket.

  19. REMOVE WATER PUMP ASSEMBLY


    1. A0138YB

      Remove the 5 bolts, water pump assembly and water pump gasket.

      SST
      09043-88010

  20. REMOVE OIL PAN SUB-ASSEMBLY


    1. A0137HF

      Remove the installation 13 bolts and 2 nuts of the oil pan sub-assembly.

    2. Using an oil pan seal cutter, remove the oil pan sub-assembly from the cylinder block assembly.

      Note

      Do not damage the flange of the oil pan sub-assembly.

  21. REMOVE TIMING CHAIN OR BELT COVER SUB-ASSEMBLY


    1. A0136CXE01

      Remove the 11 bolts.

    2. A0138NPE02

      Remove the timing chain or belt cover by prying between the timing chain or belt cover and cylinder head or cylinder block with a screwdriver.

      Note

      Be careful not to damage the contact surfaces of the cylinder head, cylinder block and timing chain cover.

      Tech Tips

      Tape the screwdriver tip before use.

  22. REMOVE OIL PUMP GASKET


    1. A0137PCE02

      Remove the oil pump gasket.

  23. REMOVE TIMING CHAIN OR BELT COVER OIL SEAL


    1. A013864E02

      Using a screwdriver with its tip taped, pry out the oil seal.

      Tech Tips

      Tape the screwdriver tip before use.