INSTALL RADIATOR ASSEMBLY
Install the 2 radiator support cushions and 2 grommets to the radiator assembly.
Install the fan assembly to the radiator assembly, with the claws and tighten the bolt.
INSTALL FRONT CROSS MEMBER SUB-ASSEMBLY
Install the front cross member sub-assembly with the 6 bolts.
CONNECT CONDENSER ASSEMBLY (w/ Air Conditioning System)
Install the radiator assembly with the 2 bolts.
CONNECT RADIATOR HOSE NO.2
Connect the radiator hose No.2 with a new clamp.
CONNECT RADIATOR HOSE
Connect the radiator hose with a new clamp.
CONNECT WATER BY-PASS HOSE
Connect the water by-pass hose with a new hose clip.
CONNECT RESISTOR CONNECTORS (w/ Air Conditioning System)
Connect the 2 resistor connectors.
CONNECT COOLING FAN MOTOR CONNECTOR
Connect the cooling fan motor connector.
ADD ENGINE COOLANT
Install the drain plug with an O-ring and a new clip.
Connect the radiator hose No.2.
Pour engine coolant into the reserve tank assembly.
|4.0 to 4.4 L|
Do not substitute water for engine coolant.
Use of improper engine coolant may damage the engine coolant system.
Use only Premium Long Life Coolant for 1WZ and 2WZ-TV. Pre-mixed. Green. or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, and non-borate engine coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology consists of a combination of low phosphates and organic acids).
Check the engine coolant level inside the radiator assembly by pressing the inlet and outlet radiator hoses several times by hand. If the engine coolant level goes down, add engine coolant.
Connect the water by-pass hose with the hose clamp.
Connect the water by-pass hose, when the fluid flows clean and without air bubbles.
Slowly pour engine coolant into the radiator reservoir until it reaches the FULL line.
Install the reservoir tank cap sub-assembly securely.
START THE ENGINE
CHECK FOR ENGINE COOLANT LEAKS
Start the engine.
Maintain the engine speed at 1,500 rpm until the first cooling cycle (cooling fan on).
Stop the engine and wait for cool down.
If necessary top up the level to the maximum mark.
INSTALL SUPPORT LH SUB-ASSEMBLY
INSTALL SUPPORT RH SUB-ASSEMBLY
INSTALL FRONT BUMPER COVER
Install the 2 clips.
Engage the 13 claws and install the front bumper cover.
Tighten the 3 bolts and 5 screws.
Install the 3 clips.
Remove the protective tape.
INSTALL ENGINE UNDER COVER
Install the engine under cover with the 5 screws.
Install the 9 bolts.