STARTING SYSTEM INSPECTION


  1. REMOVE STARTER ASSEMBLY

    (for Standard Click here

    (for Cold Area Click here

  2. INSPECT STARTER ASSEMBLY (for Standard)

    Note

    These tests must be performed within 5 seconds to prevent the coil from burning out.


    1. A0137JYE01

      Perform pull-in test.


      1. Disconnect the field coil lead wire from terminal C.

      2. A01381JE01

        Connect the battery to the magnetic switch as shown in the illustration. Check that the clutch pinion gear is extended.

        If the clutch pinion gear does not move, replace the starter magnetic switch.

    2. A0137LJE01

      Perform holding test.


      1. Disconnect the negative (-) lead from terminal C while the above condition (a) is being maintained. Check that the pinion gear remains extended.

        If the clutch pinion gear returns inward, replace the starter magnetic switch.

    3. A0137BZE01

      Inspect clutch pinion gear return.


      1. Disconnect the negative (-) lead from the starter body. Check that the clutch pinion gear returns inward.

        If the clutch pinion gear does not return inward, replace the starter magnetic switch.

    4. A0137JYE01

      Perform operation test without load.


      1. Connect the field coil lead wire to terminal C.

        Torque:
        9.5 N*m  { 97 kgf*cm, 84 in.*lbf }
      2. A0135TWE01

        Clamp the starter in a vise.

      3. Connect the battery and ammeter to the starter as shown in the illustration.

      4. Check that the ammeter indicates the specified current.

        Specified
        90 A or less at 11.5 V

        If the result is not as specified, overhaul the starter.

  3. INSPECT STARTER ASSEMBLY (for Cold Area)

    Note

    These tests must be performed within 5 seconds to prevent the coil from burning out.


    1. A01365ZE01

      Perform pull-in test.


      1. Disconnect the field coil lead wire from terminal C.

      2. A0136TSE01

        Connect the battery to the magnetic switch as shown in the illustration. Check that the clutch pinion gear is extended.

        If the clutch pinion gear does not move, replace the starter magnetic switch.

    2. A01384EE01

      Perform holding test.


      1. Disconnect the negative (-) lead from terminal C while the above condition (a) is being maintained. Check that the pinion gear remains extended.

        If the clutch pinion gear returns inward, replace the starter magnetic switch.

    3. A0136D5E01

      Inspect clutch pinion gear return.


      1. Disconnect the negative (-) lead from the starter body. Check that the clutch pinion gear returns inward.

        If the clutch pinion gear does not return inward, replace the starter magnetic switch.

    4. A01365ZE01

      Perform operation test without load.


      1. Connect the field coil lead wire to terminal C.

        Torque:
        8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
      2. A0137YWE01

        Clamp the starter in a vise.

      3. Connect the battery and ammeter to the starter as shown in the illustration.

      4. Check that the ammeter indicates the specified current.

        Specified
        65 A or less at 11.5 V

        If the result is not as specified, overhaul the starter assy.

  4. INSTALL STARTER ASSEMBLY

    (for Standard Click here

    (for Cold Area Click here