FUEL FILTER INSTALLATION


  1. INSTALL FUEL FILTER WARNING SWITCH (for LHD)


    1. Install a new O-ring to the fuel filter warning switch.

    2. Install the fuel filter warning switch to the fuel filter.

  2. INSTALL FUEL HEATER


    1. Install a new O-ring to the fuel heater.

    2. Install the fuel heater to the fuel filter.

  3. INSTALL FUEL FILTER


    1. A0138SCE01

      Connect the fuel heater connector.

    2. For LHD:


      1. Connect the fuel filter warning switch connector.

    3. Using a "torx" socket wrench, install the fuel filter with the screw.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
    4. A0137YYE01

      Push the 2 tube connectors into the 2 pipes until the tube connectors make a "click" sound.

      Note


      • Before installing the pipe, make sure that it is not damaged. Make sure that there is no dirt present on the connecting surfaces.

      • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

  4. INSTALL FUEL FILTER PROTECTOR


    1. A0137JM

      Using a "torx" socket wrench, install the fuel tank protector with the 2 screws.

      Torque:
      2.0 N*m  { 20 kgf*cm, 18 in.*lbf }

  5. CONNECT FUEL HOSE


    1. A01361LE01

      Push the tube connector into the pipe until the tube connector makes a "click" sound.

      Note


      • Before installing the pipe, make sure that it is not damaged. Make sure that there is no dirt present on the connecting surfaces.

      • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

  6. CONNECT VACUUM HOSE


    1. A0136S3

      Align the connector with the pipe, then push in the connector to the pipe until it makes a "click" sound to connect the vacuum hose assembly to the vacuum pump.

  7. INSTALL ENGINE ROOM RELAY BLOCK


    1. A013706E01

      Connect the 3 wire harness clamps.

    2. Engage the claw and install the engine room relay block with the 2 bolts.

      Torque:
      Bolt A
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }
      Bolt B
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  8. INSTALL BATTERY


    1. A01382G

      Install the battery and clamp with the bolt.

      Torque:
      15 N*m  { 154 kgf*cm, 11 ft.*lbf }

    2. Connect the positive battery cable.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  9. BLEED FUEL SYSTEM


    1. A0137AZ

      Using the hand pump indicated by the arrows in the illustration, bleed the fuel system. Continue pumping until pumping becomes difficult.

  10. CHECK FOR FUEL LEAKS


    1. Check that there are no leaks from any part of the fuel system when the engine is stopped.

      If there is fuel leakage, repair or replace parts as necessary.

    2. Start the engine and check that there are no leaks from any part of the fuel system.

      If there is fuel leakage, repair or replace parts as necessary.

    3. Depress the accelerator pedal and rev up the 4000 rpm. After driving the vehicle, check for fuel leakage.

      If there is excessive fuel leakage, repair or replace parts as necessary.

  11. INSTALL COWL TOP PANEL OUTER


    1. A0136J7

      Install the cowl top panel outer with the 10 bolts.

      Torque:
      9.2 N*m  { 94 kgf*cm, 81 in.*lbf }

  12. INSTALL FRONT WIPER MOTOR AND LINK ASSEMBLY


    1. Connect the connector.

    2. A0136OQ

      Install the front wiper motor and link assembly with the 2 bolts.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

  13. INSTALL COWL TOP VENTILATOR LOUVER RH


    1. Connect the washer hose.

    2. A0136GYE01

      Engage the 8 claws and install the cowl top ventilator louver RH.

    3. Install the clip.

  14. INSTALL COWL TOP VENTILATOR LOUVER LH


    1. Connect the washer hose.

    2. A0136Y2E01

      Engage the 9 claws and install the cowl top ventilator louver LH.

    3. Install the clip.

  15. INSTALL HOOD TO COWL TOP SEAL

    A01379NE01

    1. Engage the 8 clips and install the hood to cowl top seal.

  16. INSTALL FRONT WIPER ARM LH

    A01390ME03

    1. Scrape any metal powder off the serrated part of the wiper arm with a round file or equivalent (when reinstalling).

    2. Clean the wiper pivot serrations with a wire brush.

    3. Operate the wiper, then stop the windshield wiper motor assembly in the automatic stop position.

    4. Provisionally install the front wiper main arm with the nut.

    5. Install the front wiper secondary arm onto the front wiper motor and link assembly.

    6. A0138WNE04

      Align the blade tip with the mark on the windshield glass, as shown in the illustration.

    7. Tighten the nut of the front wiper main arm.

      Torque:
      21 N*m  { 209 kgf*cm, 15 ft.*lbf }

  17. INSTALL FRONT WIPER HEAD CAP

    A0137M4

    1. Engage the claw and install the front wiper arm head cap.