FUEL PUMP INSTALLATION


  1. INSTALL CHARCOAL CANISTER FILTER SUB-ASSEMBLY


    1. A013910

      Install the charcoal canister filter to engage with the claws.

  2. INSTALL FUEL SENDER GAUGE ASSEMBLY


    1. A0136YKE01

      Slide the fuel sender gauge to engage with the claw.

    2. Connect the fuel sender gauge connector.

  3. INSTALL FUEL PUMP ASSEMBLY


    1. A0138KH

      Install a new gasket onto the fuel tank.

    2. Set the fuel pump assembly to the fuel tank.

      Note

      The arm of the sender gauge should not be bent.

  4. INSTALL FUEL PUMP GAUGE RETAINER


    1. Align the end of the threads of a new fuel pump gauge retainer with that of the fuel tank.

    2. A0136S8E01

      Using a socket wrench (6 mm), set SST to the fuel pump gauge retainer.

      SST
      09808-14020   ( 09808-01410, 09808-01420, 09808-01430 )

      Note


      • Use SST. Do not use any other tools such as a screwdriver.

      • As the fuel pipes are located on the track of the SST, the SST should be reset a few times to prevent it from making contact with the pipes when installing the fuel pump gauge retainer.

      Tech Tips

      Fit the rib on the fuel pump gauge retainer into the cutout of the SST.

    3. A013753E01

      While holding the fuel pump assembly by hand, use SST to tighten the fuel pump gauge retainer one and half turns so that the mark on the retainer is within the indicated range in the illustration.

    4. A0138OCE01

      Connect the fuel tank main tube sub-assembly.


      1. Push in the tube connector to the pipe until the tube connector makes a "click" sound.

        Note


        • Check if there is any damage or foreign objects on the connected part of the fuel pipe.

        • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

    5. A0136JJE01

      Connect the fuel emission tube sub-assembly No.1.


      1. Push in the tube connector to the pipe until the tube connector makes a "click" sound.

        Note


        • Check if there is any damage or foreign objects on the connected part of the fuel pipe.

        • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  6. CHECK FOR FUEL LEAKS

    Note

    Check for fuel leakage with the fuel pump connector connected.

  7. INSTALL REAR FLOOR SERVICE HOLE COVER


    1. Install the rear floor service hole cover with new butyl tape.

  8. INSTALL REAR SEAT CUSHION ASSEMBLY