FUEL PUMP REMOVAL


  1. REMOVE REAR SEAT CUSHION ASSEMBLY


  2. REMOVE REAR FLOOR SERVICE HOLE COVER


    1. A0137CB

      Remove the rear floor service hole cover.

    2. Disconnect the fuel pump connector.

  3. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  5. REMOVE FUEL PUMP GAUGE RETAINER


    1. Disconnect the fuel tank main tube sub-assembly.


      1. A0135YLE01

        Pinch the tube connector and then pull out the fuel tank main tube.

        Note


        • Check if there is any dirt around the connector before this operation and remove the dirt as necessary.

        • Be careful of mud because the quick connector has O-rings which seal the pipe and connector that can be contaminated.

        • Do not use any tool in this operation.

        • Do not damage the disconnected pipe and connector, and prevent intrusion of foreign objects by covering them with a plastic bag.

        • When the pipe and the connector are stuck, push and pull the connector to release. Pull out the connector carefully.

    2. Disconnect the fuel emission tube sub-assembly No.1.


      1. A0137LKE01

        Pinch the tube connector and then pull out the fuel emission tube.

        Note


        • Check if there is any dirt around the connector before this operation and remove the dirt as necessary.

        • Be careful of mud because the quick connector has O-ring which seals the pipe and connector that can be contaminated.

        • Do not use any tool in this operation.

        • Do not damage the disconnected pipe and connector, and prevent intrusion of foreign objects by covering them with a plastic bag.

        • When the pipe and the connector are stuck, push and pull the connector to release. Pull out the connector carefully.

    3. Remove the fuel pump gauge retainer.


      1. A01361JE01

        Using a socket wrench (6 mm), set SST to the fuel pump gauge retainer.

      2. Using SST, loosen the fuel pump gauge retainer.

        SST
        09808-14020   ( 09808-01410, 09808-01420, 09808-01430 )

        Note


        • Use SST. Do not use any other tools such as a screwdriver.

        • As the fuel pipes are located on the track of the SST, the SST should be reset a few times to prevent it from making contact with the pipes when removing the fuel pump gauge retainer.

        Tech Tips

        Fit the rib on the fuel pump gauge retainer into the cutout of the SST.

  6. REMOVE FUEL PUMP ASSEMBLY


    1. A0138KH

      Pull out the fuel pump assembly.

      Note

      The arm of the sender gauge should not be bent.

    2. Remove the gasket from the fuel tank.

  7. REMOVE FUEL SENDER GAUGE ASSEMBLY


    1. A0136BBE01

      Disconnect the fuel sender gauge connector.

    2. Unlock the fuel sender gauge, and slide it to remove.

  8. REMOVE CHARCOAL CANISTER FILTER SUB-ASSEMBLY


    1. A013910

      Disengage the 2 claws and remove the charcoal canister filter.