DIESEL THROTTLE BODY INSTALLATION


  1. INSTALL THROTTLE VALVE (FOR EGR)


    1. Apply a light coat of engine oil to a new O-ring.

    2. Install the O-ring to the throttle valve.

    3. A0135U9

      Using a "torx" socket wrench, install the throttle valve with the 3 screws.

    4. A0135W6

      Connect the throttle valve connector.

  2. INSTALL INTAKE AIR RESONATOR


    1. Apply a light coat of engine oil to a new O-ring.

    2. Install the O-ring to the intake air resonator.

    3. A0136HAE01

      Install the intake air resonator to the turbocharger as shown in the illustration.

    4. Temporarily install the intake air resonator.

    5. A0138YRE02

      Tighten the clamp.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }

    6. Tighten the bolt.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    7. Using a "torx" socket wrench, tighten the screw.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    8. Connect the turbocharger air temperature sensor connector.

    9. A0136KD

      Connect the water reservoir tube to the intake air resonator.

  3. INSTALL AIR HOSE


    1. A0136X8E03

      Install the air hose with the clamp and a new clip.

      Torque:
      Clamp
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  4. INSTALL ENGINE COVER


    1. A0138OOE02

      Align the 3 claws to install the engine cover.

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL