| Part Tightened | N*m | kgf*cm | ft.*lbf | |
|---|---|---|---|---|
| Front wiper arm head cap x Front wiper motor and link assembly | 21 | 209 | 15 | |
| Front wiper motor and link assembly x Cowl top panel outer | 13 | 128 | 9 | |
| Cowl top panel outer x Body | 9.2 | 94 | 81 in.*lbf | |
| Engine wire x Battery terminal B | 14 | 143 | 10 | |
| Positive battery cable x Battery terminal | 5.4 | 55 | 48 in.*lbf | |
| Negative battery cable x Battery terminal | 5.4 | 55 | 48 in.*lbf | |
| Battery clamp x Battery carrier | 15 | 154 | 11 | |
| Battery carrier x Body (Bolt A) | 7.4 | 75 | 65 in.*lbf | |
| Battery carrier x Body (Bolt B) | 17 | 175 | 13 | |
| Intake air cleaner No.2 x Air cleaner case sub-assembly | 2.0 | 20 | 18 in.*lbf | |
| Engine room R/B x Body (Bolt A) | 5.4 | 55 | 48 in.*lbf | |
| Engine room R/B x Body (Bolt B) | 8.4 | 86 | 74 in.*lbf | |
| Radiator reserve tank x Body | 7.5 | 77 | 66 in.*lbf | |
| Fuel protector x Fuel filter | 2.0 | 20 | 18 in.*lbf | |
| Timing belt upper cover x Cylinder head cover sub-assembly | 5.0 | 51 | 44 in.*lbf | |
| Condenser assembly x Body | 9.8 | 100 | 87 in.*lbf | |
| Front cross member sub-assembly x Body | 5.5 | 56 | 49 in.*lbf | |
| Front axle hub nut x Front drive shaft | 216 | 2,203 | 159 | |
| Front Wheel | 103 | 1,050 | 76 | |
| Intermediate shaft No.2 x Steering gear assembly | 35 | 360 | 26 | |
| Front suspension lower arm x Steering Knuckle | 98 | 999 | 72 | |
| Front exhaust pipe assembly x Exhaust manifold converter | 25 | 255 | 18 | |
| Front exhaust pipe assembly x Tail exhaust pipe assembly | 32 | 326 | 24 | |
| Exhaust pipe support No.4 x Exhaust front pipe assembly x Body | 7.7 | 79 | 68 in.*lbf | |
| Compressor and magnetic clutch x Alternator bracket No.2 (w/ air conditioning system) | 25 | 255 | 18 | |
| Engine mounting insulator LH x Manual transaxle assembly | 52 | 530 | 38 | |
| Engine mounting insulator RH x Engine mount bracket (Bolt) | 52 | 530 | 38 | |
| Engine mounting insulator RH x Engine mount bracket (Nut) | 52 | 530 | 38 | |
| Front suspension crossmember sub-assembly x Body (Bolt A) | 85 | 867 | 63 | |
| Front suspension crossmember sub-assembly x Body (Bolt B) | 128 | 1,306 | 95 | |
| Air cleaner cap sub-assembly x Air cleaner case sub-assembly | 5.0 | 51 | 44 in.*lbf | |
| Turbo pressure sensor x Air cleaner case sub-assembly | 4.0 | 41 | 35 in.*lbf | |
| Air cleaner case sub-assembly x Cylinder head cover sub-assembly | 5.0 | 51 | 44 in.*lbf | |
| Intake air resonator x Turbocharger sub-assembly | 7.5 | 77 | 66 in.*lbf | |
| Air cleaner case sub-assembly x Turbocharger sub-assembly | 5.0 | 51 | 44 in.*lbf | |
| Intake air resonator x Intake shutter assembly | 3.5 | 36 | 31 in.*lbf | |
| Intake air resonator x Cylinder head cover sub-assembly | 7.5 | 77 | 68 in.*lbf | |
| Fuel filter bracket x Cylinder head cover sub-assembly (Bolt) | 10 | 02 | 7 | |
| Fuel filter bracket x Cylinder head cover sub-assembly (''Torx'') | 5.0 | 51 | 44 in.*lbf | |
| Glow plug harness x Grow plug assembly | 1.2 | 12 | 11 in.*lbf | |
| EGR pipe x Cylinder head cover sub-assembly | 5.0 | 51 | 44 in.*lbf | |
| EGR cooler x Bracket x Cylinder head sub-assembly | 6.0 | 61 | 53 in.*lbf | |
| EGR valve assembly x Cylinder head sub-assembly | 10 | 102 | 7 | |
| Cylinder head cover sub-assembly x Cylinder head sub-assembly | 10 | 102 | 7 | |
| Thermostat housing x Cylinder head sub-assembly | 1st | 3.0 | 31 | 27 in.*lbf |
| 2nd | 7.0 | 71 | 62 | |
| Water outlet box x Cylinder head sub-assembly | 18 | 184 | 13 | |
| Manifold heat shield x Cylinder head sub-assembly | 4.0 | 41 | 35 | |
| Exhaust manifold converter sub-assembly x Turbocharger sub-assembly | 25 | 255 | 18 | |
| Exhaust manifold converter sub-assembly x Cylinder block sub-assembly | 1st | 4.0 | 41 | 35 in.*lbf |
| 2nd | 20 | 204 | 15 | |
| Turbo insulator No.1 x Converter separator insulator No.1 x | 4.0 | 41 | 35 in.*lbf | |
| Manifold heat shield x Turbo insulator No.1 | 4.0 | 41 | 35 in.*lbf | |
| V-ribbed belt tensioner sub-assembly x Alternator bracket No.1 | 20 | 204 | 15 | |
| V-ribbed belt idler assembly No.1 x Alternator bracket No.2 | 48 | 490 | 35 | |
| Turbocharger sub-assembly x Turbocharger lubricating pipe | 22 | 224 | 16 | |
| Turbocharger lubricating pipe x Cylinder block sub-assembly | 22 | 224 | 16 | |
| Turbocharger sub-assembly x Lubrication return hose | 3.0 | 31 | 27 in.*lbf | |
| Lubrication return hose x Oil cooler assembly | 3.0 | 31 | 27 in.*lbf | |
| Turbocharger sub-assembly x Exhaust manifold | 26 | 265 | 19 | |
| Engine oil pressure switch x Cylinder block sub-assembly | 32 | 326 | 24 | |
| Alternator bracket No.1 x Cylinder head sub-assembly | 20 | 204 | 15 | |
| Generator x Alternator Bracket No.1 (Bolt A) | 44 | 449 | 32 | |
| Generator x Alternator Bracket No.1 (Bolt B) | 49 | 500 | 36 | |
| Generator x Alternator Bracket No.2 (Bolt A) | 44 | 449 | 32 | |
| Generator x Alternator Bracket No.2 (Bolt B) | 49 | 500 | 36 | |
| Alternator bracket No.2 x Cylinder block sub-assembly (Bolt) | 20 | 204 | 15 | |
| Alternator bracket No.2 x Cylinder block sub-assembly (Nut) | 20 | 204 | 15 | |
| Camshaft position sensor x Cylinder head sub-assembly | 4.0 | 41 | 35 in.*lbf | |
| Exhaust manifold x Cylinder head sub-assembly | 30 | 306 | 22 | |
| Oil cooler assembly x Cylinder block sub-assembly | 10 | 102 | 7 | |
| Oil level gauge guide | 8.0 | 82 | 71 in.*lbf | |
| Nozzle holder x Cylinder head sub-assembly | 25 | 255 | 18 | |
| Glow plug assembly x Cylinder head sub-assembly | 8.5 | 87 | 73 in.*lbf | |
| Vacuum pump assembly x Camshaft bearing cap lower housing | 18 | 184 | 13 | |
| Common rail assembly x Cylinder block sub-assembly | 23 | 235 | 17 | |
| Injection pipe sub-assembly No.1 x Common rail assembly | 1st | 17 (19) |
173 (194) |
13 (14) |
| 2nd | 23 (25) |
232 (255) |
17 (18) |
|
| Injection pipe sub-assembly No.2 x Common rail assembly | 1st | 17 (19) |
173 (194) |
13 (14) |
| 2nd | 23 (25) |
232 (255) |
17 (18) |
|
| Injection pipe sub-assembly No.3 x Common rail assembly | 1st | 17 (19) |
173 (194) |
13 (14) |
| 2nd | 23 (25) |
232 (255) |
17 (18) |
|
| Injection pipe sub-assembly No.4 x Common rail assembly | 1st | 17 (19) |
173 (194) |
13 (14) |
| 2nd | 23 (25) |
232 (255) |
17 (18) |
|
| Injection pipe sub-assembly No.1 x Injector assembly | 1st | 17 (19) |
173 (194) |
13 (14) |
| 2nd | 23 (25) |
232 (255) |
17 (18) |
|
| Injection pipe sub-assembly No.2 x Injector assembly | 1st | 17 (19) |
173 (194) |
13 (14) |
| 2nd | 23 (25) |
232 (255) |
17 (18) |
|
| Injection pipe sub-assembly No.3 x Injector assembly | 1st | 17 (19) |
173 (194) |
13 (14) |
| 2nd | 23 (25) |
232 (255) |
17 (18) |
|
| Injection pipe sub-assembly No.4 x Injector assembly | 1st | 17 (19) |
173 (194) |
13 (14) |
| 2nd | 23 (25) |
232 (255) |
17 (18) |
|
| Fuel inlet pipe sub-assembly x Common rail assembly | 1st | 17 (19) |
173 (194) |
13 (14) |
| 2nd | 23 (25) |
232 (255) |
17 (18) |
|
| Fuel inlet pipe x Injection or supply pump assembly | 1st | 17 (19) |
173 (194) |
13 (14) |
| 2nd | 23 (25) |
232 (255) |
17 (18) |
|
| Injection pump support x Cylinder head sub-assembly | 20 | 204 | 15 | |
| Injection pump support x Injection or supply pump assembly | 10 | 102 | 7 | |
| Injection or supply pump assembly x Injection pump bracket | 22 | 224 | 16 | |
| Injection pump drive pulley x Injection or supply pump assembly | 50 | 510 | 37 | |
| Engine mount bracket x Cylinder head assembly | 55 | 561 | 41 | |
| Timing belt tensioner | 30 | 306 | 22 | |
| Timing belt lower cover x Cylinder block sub-assembly | 5.0 | 51 | 44 in.*lbf | |
| Crankshaft position sensor x Cylinder block sub-assembly | 5.0 | 51 | 44 in.*lbf | |
| Crankshaft timing pulley support x Cylinder block sub-assembly | 5.0 | 51 | 44 in.*lbf | |
| Crankshaft pulley x Crankshaft | 1st | 35 | 357 | 26 |
| 2nd | 190° | 190° | 190° | |
| Front suspension crossmember sub-assembly x Manual transaxle assembly | 120 | 1,224 | 89 | |
| Starter assembly Starter connector (Nut A) | 5.0 | 51 | 44 in.*lbf | |
| Starter assembly Starter connector (Nut B) | 10 | 102 | 7 | |
| Starter assembly x Engine assembly | 20 | 204 | 15 | |
| Starter assembly x Manual transaxle assembly | 20 | 204 | 15 | |
| Flywheel sub-assembly x Engine assembly | 1st | 17 | 173 | 13 |
| 2nd | 70° | 70° | 70° | |
| Clutch cover assembly x Flywheel sub-assembly | 19 | 195 | 14 | |
| Manual transaxle assembly x Engine assembly | 40 | 408 | 30 | |
| Camshaft sub-assembly x Camshaft drive pulley | 1st | 20 | 204 | 15 |
| 2nd | 50° | 50° | 50° | |
| Timing belt idler sub-assembly x Cylinder block sub-assembly | 35 | 357 | 26 | |
| Water pump assembly x Cylinder block sub-assembly | 1st | 3.0 | 31 | 27 in.*lbf |
| 2nd | 10 | 102 | 7 | |
| Camshaft bearing cap upper housing x camshaft bearing cap lower housing | 1st | 3.0 | 31 | 27 in.*lbf |
| 2nd | 10 | 102 | 7 | |
| Camshaft bearing cap lower housing x Cylinder head sub-assembly | 1st | 3.0 | 31 | 27 in.*lbf |
| 2nd | 10 | 102 | 7 | |
| Cylinder head sub-assembly x Cylinder block sub-assembly | 1st | 20 | 204 | 15 |
| 2nd | 40 | 408 | 30 | |
| 3rd | 230° | 230° | 230° | |
| Injection pump bracket x Cylinder block sub-assembly | 22 | 224 | 16 | |
| Oil pump assembly x Cylinder block sub-assembly | 1st | 5.0 | 51 | 44 in.*lbf |
| 2nd | 9.0 | 92 | 80 in.*lbf | |
| Oil strainer sub-assembly x Oil pump assembly | 7.0 | 71 | 62 in.*lbf | |
| Oil strainer sub-assembly x Crankshaft bearing cap housing | 7.0 | 71 | 62 in.*lbf | |
| Oil pan sub-assembly x Crankshaft bearing cap housing (Bolt) | 10 | 102 | 7 | |
| Oil pan sub-assembly x Crankshaft bearing cap housing (Nut) | 10 | 102 | 7 | |
| Oil nozzle sub-assembly x Cylinder block sub-assembly | 20 | 204 | 15 | |
| Connecting rod sub-assembly x Connecting rod bearing cap | *1 |
*1 |
*1 |
|
| Crankshaft bearing cap housing x Cylinder block sub-assembly | *1 |
*1 |
*1 |
|
(): For use without SST
*1: See paragraph installation