DRAIN ENGINE COOLANT
CAUTION:
Не снимайте пробку радиатора, пока двигатель и радиатор не остынут. Выброс горячей охлаждающей жидкости и пара под давлением может стать причиной серьезных ожогов.
Ослабьте пробку сливного крана радиатора и пробку сливного отверстия двигателя и слейте охлаждающую жидкость.
Снимите пробку радиатора.
DRAIN ENGINE OIL
Note
Prolonged and repeated contact with mineral oil will result in the removal of natural fats from the skin, leading to dryness, irritation and dermatitis. In addition, used engine oil contains potentially harmful contaminants which may cause skin cancer.
Exercise caution in order to minimize the duration and frequency of skin contact with used oil. Wear protective clothing and gloves. Wash your skin thoroughly with soap and water, or use water-less hand cleaner to remove any used engine oil. Do not use gasoline, thinners, or solvents.
In order to preserve the environment, used oil and the used oil filter must be disposed of only at designated disposal sites.
Remove the oil filler cap.
Remove the oil drain plug, and drain the oil into a container.
Clean the drain plug, and install it with a new gasket.
REMOVE FRONT SEAT ASSEMBLY RH
Выдвиньте переднее сиденье в сборе до упора вперед.
Выверните 2 болта с задней стороны сиденья.
Сдвиньте переднее сиденье в сборе в крайнее заднее положение.
Выверните 2 болта с передней стороны сиденья.
Сдвиньте переднее сиденье в сборе к середине направляющей сиденья. Установите спинку сиденья в вертикальное положение.
Отсоедините разъем замка ремня безопасности переднего сиденья.
Снимите переднее сиденье в сборе.
REMOVE FRONT DOOR SCUFF PLATE RH
REMOVE ENGINE SERVICE HOLE SUB COVER SUB-ASSEMBLY
Заверните коврик и снимите крышку технологического отверстия двигателя.
REMOVE RADIATOR HOSE INLET
REMOVE RADIATOR HOSE NO.4
DISCONNECT WATER HOSE (for Heater)
REMOVE VANE PUMP V BELT
Ослабьте болт А и гайку В и снимите поликлиновой ремень.
REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1 (w/ Air Conditioning System)
Ослабьте гайку А и болт В и снимите поликлиновой ремень.
REMOVE FAN & GENERATOR V BELT (w/o Air Conditioning)
Ослабьте болты А и В и снимите поликлиновой ремень.
REMOVE FAN & GENERATOR V BELT (w/ Air Conditioning System)
Ослабьте болты A и В.
Ослабьте регулировочный болт C и снимите поликлиновой ремень.
REMOVE WATER PUMP PULLEY
Remove the 4 nuts, fan spacer and fan pulley.
REMOVE VENTURI ASSEMBLY
Disconnect the throttle open switch connector.
Disconnect the throttle control motor connector.
Remove the venturi and gasket.
SEPARATE COMPRESSOR AND MAGNETIC CLUTCH (w/ Air Conditioning System)
Отсоедините разъем.
Выверните 4 болта и снимите компрессор и электромагнитную муфту.
REMOVE COMPRESSOR MOUNTING BRACKET (w/ Air Conditioning System)
Отверните 3 болта и снимите кронштейн опоры компрессора.
Выверните болт и снимите распорную трубку.
Отверните 4 болта и снимите кронштейн опоры компрессора.
REMOVE VANE PUMP DRIVE PULLEY
С помощью SST отверните гайку и снимите шкив лопастного насоса.
REMOVE CRANKSHAFT PULLEY
Using SST, remove the pulley bolt.
Using SST, remove the pulley.
REMOVE TIMING CHAIN OR BELT COVER SUB-ASSEMBLY
Remove the 11 bolts, washers, timing belt cover and 2 gaskets.
REMOVE TIMING BELT GUIDE
Remove the timing belt guide.
REMOVE SET NO.1 CYLINDER TO TDC/COMPRESSION
Using the crankshaft pulley bolt, align its groove with the timing pointer by turning the crankshaft clockwise.
Check that the timing marks of the camshaft timing pulley and No.2 timing belt cover are aligned.
If not, turn the crankshaft 1 revolution (360°).
REMOVE TIMING BELT
Remove the timing belt.
Tech Tips
If reusing the timing belt, draw a direction arrow on the timing belt (in the direction of engine revolution), and place matchmarks on the pulleys and timing belt.
Turn the crankshaft 90° counterclockwise, and put the timing mark of the crankshaft timing pulley with the protrusion of the timing gear case.
Note
If the timing belt is disengaged, having the crankshaft timing pulley at the wrong angle can cause the piston head and valve head to come into contact with each other when you remove the camshaft timing pulley, causing damage. So always set the crankshaft pulley at the correct angle.
Loosen the timing belt idler No.1 bolt (A), and shift the idler to the left as far as possible.
Temporarily tighten the pulley bolt (A), and then relieve the timing belt tension.
Remove the timing belt.
REMOVE INJECTION PUMP DRIVE PULLEY
Using SST, remove the pulley nut.
Using SST, remove the drive pulley.
REMOVE INJECTION PUMP
Disconnect the engine speed sensor connector.
Disconnect the spill control valve connector.
Disconnect the correction unit connector.
Disconnect the timer control valve connector.
Disconnect the fuel temperature sensor connector.
Disconnect the engine wire clamp.
Disconnect the 3 fuel hoses.
Disconnect the 3 bolts and injection pump stay No.1.
Remove the 2 nuts and injection or supply pump assembly.
REMOVE TIMING BELT COVER NO.2
Remove the 4 bolts and timing belt cover.
REMOVE WATER PUMP ASSEMBLY
Remove the 6 bolts and tension spring bracket.
Remove the water pump and gasket.
REMOVE CAMSHAFT TIMING PULLEY
Set the No.1 cylinder to approx. 90° BTDC/compression.
Tech Tips
Set the No.1 cylinder to 90° BTDC/compression to avoid interference with the piston top and valve head.
Using the crankshaft pulley bolt, turn the crankshaft 90° counterclockwise, and put the timing mark of the crankshaft timing pulley with the protrusion of the timing gear case.
Using SST, loosen the pulley bolt.
Using SST, separate the timing pulley from the camshaft.
Remove the pulley bolt and timing pulley.
Remove the timing gear woodruff key.
REMOVE TIMING BELT IDLER SUB-ASSEMBLY NO.1
Remove the 2 bolts (A and B).
Loosen the bolt (C), and remove the timing belt idler No.1.
REMOVE TIMING BELT IDLER SUB-ASSEMBLY NO.2
Remove the bolt, timing belt idler No.2 and spacer.
REMOVE OIL PAN SUB-ASSEMBLY
Remove the 16 bolts and 2 nuts.
Insert the blade of SST between the oil pan and cylinder block, and cut off applied sealer and remove the oil pan.
Note
Do not use SST for the timing belt case side and rear oil seal retainer.
Be careful not to damage the oil pan flange.
REMOVE OIL STRAINER SUB-ASSEMBLY
Remove the 2 bolts, 2 nuts, oil strainer, and gasket.
REMOVE TIMING GEAR CASE SUB-ASSEMBLY
Remove the 5 bolts, timing gear case, and gasket.