РАДИАТОР УСТАНОВКА

INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY

1. Install the water by-pass pipe sub-assembly to the radiator assembly, and slide the hose clamp to secure the pipe.

INSTALL RADIATOR ASSEMBLY

1. Install the 4 grommets to the radiator assembly.

2. Install the radiator assembly to the vehicle.

   Note

   Do not drop the radiator assembly.

3. Connect the No. 2 radiator hose and No. 3 radiator hose to the radiator assembly, and slide the 2 hose clamps to secure each hose.

INSTALL NO. 2 FAN SHROUD

1. Install the No. 2 fan shroud with the 2 bolts.

   Torque:

   13 N*m  { 127 kgf*cm, 9 ft.*lbf }

   Note

   
   

   • Do not drop the radiator assembly.

   • Do not damage the radiator assembly when installing the No. 2 fan shroud.

2. Connect the water by-pass pipe sub-assembly to the radiator assembly with the bolt.

   Torque:

   13 N*m  { 127 kgf*cm, 9 ft.*lbf }

3. Connect the No. 2 water by-pass hose to the water by-pass pipe sub-assembly, and slide the hose clamp to secure the hose.

INSTALL FAN SHROUD

1. Install the fan shroud with the 6 bolts.

   Torque:

   5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

   Note

   Do not drop the radiator assembly.

2. w/o Air Conditioning System:

   Attach the 3 clamps and connect the connector.

3. w/ Air Conditioning System:

   Attach the 2 clamps and connect the 2 connectors.

INSTALL FAN BRACKET SUB-ASSEMBLY

1. Install the fan bracket sub-assembly with the 2 bolts and 2 nuts.

   Torque:

   20 N*m  { 199 kgf*cm, 14 ft.*lbf }

2. Attach the clamp.

INSTALL NO. 2 RADIATOR AIR GUIDE (for Wide Body)

1. Install the No. 2 radiator air guide with the 2 bolts.

   Torque:

   7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

INSTALL NO. 1 RADIATOR AIR GUIDE (for Wide Body)

1. Install the No. 1 radiator air guide with the 2 bolts.

   Torque:

   7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

1. Install the upper radiator support sub-assembly with the 6 bolts.

   Torque:

   5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

2. Attach the 2 clamps to connect the hood lock control cable assembly to the upper radiator support sub-assembly.

3. Connect the water by-pass hose to the radiator assembly, and slide the hose clamp to secure the hose.

INSTALL HOOD LOCK ASSEMBLY

1. Connect the hood lock control cable assembly to the hood lock assembly.

2. Install the hood lock assembly with the 3 bolts.

   Torque:

   12 N*m  { 122 kgf*cm, 9 ft.*lbf }

INSTALL WINDSHIELD WASHER MOTOR AND PUMP ASSEMBLY

1. w/ Rear Wiper:

   Connect the 2 connectors and 2 washer hoses.

2. w/o Rear Wiper:

   Connect the connector and washer hose.

3. Attach the hose clamp.

4. Install the windshield washer motor and pump assembly with the 2 bolts.

   Torque:

   5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

5. Connect the connector to the windshield washer motor and pump assembly.

INSTALL RADIATOR RESERVOIR ASSEMBLY

1. Install the radiator reservoir assembly with the bolt.

   Torque:

   8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

2. Connect the No. 2 water by-pass hose to the radiator reservoir assembly, and slide the hose clamp to secure the hose.

3. Connect the water by-pass hose to the radiator reservoir assembly, and slide the hose clamp to secure the hose.

INSTALL UPPER RADIATOR SUPPORT SEAL

1. Install the upper radiator support seal with the 4 clips and 4 bolts.

   Torque:

   5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

INSTALL RADIATOR PROTECTOR (w/o Air Conditioning System)

Text in Illustration

*a	Upper Side of Vehicle
*b	Left Side of Vehicle

1. Install the radiator protector with the 4 bolts.

   Torque:

   7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

   Note

   Make sure that the arrows are facing upwards as shown in the illustration.

INSTALL W/ RECEIVER CONDENSER ASSEMBLY (w/ Air Conditioning System)

Click here

INSTALL FRONT BUMPER REINFORCEMENT

• for Standard Body: Click here

• for Wide Body: Click here