REAR LOWER ARM (for 4WD) INSTALLATION


  1. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH (for LH Side)


    1. A017EZBE01

      Temporarily install the rear No. 1 suspension arm assembly LH to the rear suspension member sub-assembly with the bolt and the nut.

      Note


      • Ensure that the identification mark faces the rear side of the vehicle.

      • Since a stopper nut is used, temporarily tighten the bolt.

    2. A017DEGE01

      Set the rear No. 1 suspension arm LH in the position shown in the illustration.

      Length A
      20 mm (0.787 in.)

    3. Fully tighten the bolt.

      Torque:
      80 N*m  { 815 kgf*cm, 59 ft.*lbf }

      Note

      Since a stopper nut is used, temporarily tighten the bolt.

  2. INSTALL REAR SUSPENSION MEMBER (for LH Side)


    1. A017FG8E01

      Support the rear suspension member with a jack using a wooden block.

      Tech Tips


      • Use a properly sized wooden block to keep the jack and suspension member level.

      • Support the suspension member until retightening of the suspension member is complete.

    2. A017D4G

      Raise the rear suspension member with a jack.

    3. Temporarily install the rear suspension member, 2 rear upper suspension member stoppers, and 2 rear lower suspension member stopper retainers with the 4 nuts and 2 bolts.

    4. A017F1OE02

      Fully tighten the 2 nuts.

      Torque:
      115 N*m  { 1170 kgf*cm, 85 ft.*lbf }
    5. A017DX4E01

      Using SST and a socket wrench (19 mm), fully tighten the nut (LH side).

      Torque:
      without SST
      181 N*m  { 1850 kgf*cm, 133 ft.*lbf }
      with SST
      134 N*m  { 1366 kgf*cm, 98 ft.*lbf }
      SST
      09961-00950

      Note


      • Use a torque wrench with a fulcrum length of 425 mm (16.73 in.).

      • This torque value is effective when SST is parallel to the torque wrench.

    6. A017EKCE01

      Using SST and a socket wrench (19 mm), fully tighten the nut (RH side).

      Torque:
      without SST
      181 N*m  { 1850 kgf*cm, 133 ft.*lbf }
      with SST
      134 N*m  { 1366 kgf*cm, 98 ft.*lbf }
      SST
      09961-00950

      Note


      • Use a torque wrench with a fulcrum length of 425 mm (16.73 in.).

      • This torque value is effective when SST is parallel to the torque wrench.

  3. INSTALL REAR DRIVE SHAFT SNAP RING LH (for LH Side)


    1. Install a new rear drive shaft snap ring.

  4. INSTALL REAR DRIVE SHAFT ASSEMBLY LH (for LH Side)


    1. A017FY2

      Align the shaft splines and install the rear drive shaft assembly with a brass bar and hammer.

      Note


      • Set the snap ring with the opening facing downward.

      • Be careful not to damage the oil seal, boot, or dust cover.

      • Install the drive shaft assembly while keeping it level.

  5. INSTALL REAR DRIVE SHAFT SNAP RING RH (for LH Side)

    Tech Tips

    Perform the same procedure as the LH side.

  6. INSTALL REAR DRIVE SHAFT ASSEMBLY RH (for LH Side)

    Tech Tips

    Perform the same procedure as the LH side.

  7. INSTALL REAR DIFFERENTIAL DRAIN PLUG (for LH Side)


    1. A017B3M

      Using a hexagon wrench (10 mm), install the drain plug with a new gasket.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

  8. ADD DIFFERENTIAL OIL (for LH Side)


    1. Fill the rear differential carrier assembly with hypoid gear oil.

  9. INSPECT DIFFERENTIAL OIL (for LH Side)


    1. Stop the vehicle on a level place.

    2. Remove the differential filler plug and gasket.

    3. A017EHFE01

      Check that the oil surface is within 5 mm (0.20 in.) of the lowest position of the inner surface of the differential filler plug opening.

      Note


      • Excessively large or small amounts of oil may cause trouble.

      • After replacing oil, drive the vehicle and check the oil level.

      Tech Tips

      If necessary, fill the rear differential carrier with hypoid gear oil.

      Oil grade
      Hypoid gear oil API GL-5
      Recommended oil viscosity
      Above -18°C (0°F) : SAE 90
      Below -18°C (0°F) : SAE 80W or 80W-90
      Capacity
      0.9 +/- 0.05 liters (0.95 +/- 0.05 US qts, 0.79 +/- 0.04 lmp. qts)

    4. Check for oil leakage when the oil level is low.

    5. Install the differential filler plug and a new gasket.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

  10. INSTALL REAR DIFFERENTIAL FILLER PLUG (for LH Side)


    1. A017CDX

      Using a hexagon wrench (10 mm), install the filler plug with a new gasket.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

  11. INSTALL REAR AXLE CARRIER SUB-ASSEMBLY LH (for LH Side)


    1. A017C89

      Temporarily install the rear axle carrier sub-assembly LH with the bolt and the nut.

      Note


      • Be careful not to damage the outboard joint boot.

      • Be careful not to damage the speed sensor rotor.

      • Prevent foreign matter from adhering to the speed sensor rotor.

    2. A017E1P

      Install the rear axle carrier sub-assembly LH with the 2 bolts and the 2 nuts.

      Torque:
      290 N*m  { 2956 kgf*cm, 213 ft.*lbf }

      Note


      • Be careful not to damage the outboard joint boot.

      • Be careful not to damage the speed sensor rotor.

      • Prevent foreign matter from adhering to the speed sensor rotor.

      • Do not rotate the rear drive shaft assembly without the rear axle hub and bearing assembly installed.

      Tech Tips

      Insert the bolts from the rear side.

  12. INSTALL REAR AXLE CARRIER SUB-ASSEMBLY RH (for LH Side)


    1. A017EK8

      Temporarily install the the rear axle carrier sub-assembly LH with the 2 bolts and the 2 nuts.

      Note


      • Be careful not to damage the outboard joint boot.

      • Be careful not to damage the speed sensor rotor.

      • Prevent foreign matter from adhering to the speed sensor rotor.

    2. A017D09

      Install the rear axle carrier sub-assembly LH with the 2 bolts and the 2 nuts.

      Torque:
      290 N*m  { 2956 kgf*cm, 213 ft.*lbf }

      Note


      • Be careful not to damage the outboard joint boot.

      • Be careful not to damage the speed sensor rotor.

      • Prevent foreign matter from adhering to the speed sensor rotor.

      • Do not rotate the rear drive shaft assembly without the rear axle hub and bearing assembly installed.

      Tech Tips

      Insert the bolts from the rear side.

  13. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH (for RH Side)

    A017FAQE01

    1. Temporarily install the rear No. 1 suspension arm assembly RH to the rear suspension member sub-assembly with the bolt and the nut.

      Note


      • Ensure that the identification mark faces the rear side of the vehicle.

      • Since a stopper nut is used, temporarily tighten the bolt.

    2. Temporarily install the rear No. 1 suspension arm assembly RH to the rear axle carrier sub-assembly RH with the bolt and the nut.

      Note

      Since a stopper nut is used, temporarily tighten the bolt.

  14. TEMPORARILY INSTALL REAR STRUT ROD ASSEMBLY LH (for LH Side)


    1. A017C6RE01

      Check that the identification mark of the rear strut rod assembly is positioned on the inner side of the vehicle.

    2. Temporarily install the rear strut rod assembly with the 2 bolts and the 2 nuts.

      Note

      Since stopper nuts are used, temporarily tighten the bolts.

  15. TEMPORARILY INSTALL REAR STRUT ROD ASSEMBLY RH

    Tech Tips

    Perform the same procedure as the LH side.

  16. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH (for LH Side)

    A017DVBE02

    1. Temporarily install the rear No. 2 suspension arm assembly LH to the rear suspension member sub-assembly with the rear suspension toe adjust cam sub-assembly, the No. 2 camber adjust cam and the nut.

      Note

      Ensure that the identification mark faces the rear side of the vehicle.

      Tech Tips

      When temporarily tightening the nut, keep the rear suspension toe adjust cam sub-assembly from rotating.

    2. Temporarily install the rear No. 2 suspension arm assembly LH to the rear axle carrier sub-assembly LH with the bolt and the nut.

      Note

      Since a stopper nut is used, temporarily tighten the bolt.

  17. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH (for RH Side)

    Tech Tips

    Perform the same procedure as the rear No. 2 suspension arm assembly LH.

  18. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH (for LH Side)


    1. A017CXUE01

      Align the matchmarks on the drive shaft and rear axle hub.

      Note

      Do not rotate the drive shaft.

    2. A017GBA

      Install the parking brake assembly and the rear axle hub and bearing assembly with the 4 bolts.

      Torque:
      75 N*m  { 764 kgf*cm, 55 ft.*lbf }

      Note

      Do not twist the No. 3 parking brake cable assembly when installing it.

  19. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY RH (for LH Side)

    Tech Tips

    Perform the same procedure as the LH side.

  20. INSTALL REAR DISC (for LH Side)


    1. Install the rear disc to the rear axle hub and bearing assembly LH Click here.

    2. Install the rear disc to the rear axle hub and bearing assembly RH.

      Tech Tips

      Perform the same procedure as the LH side Click here.

  21. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH (for LH Side)


    1. A017DLS

      Install the rear disc brake caliper assembly with the 2 bolts.

      Torque:
      78 N*m  { 795 kgf*cm, 57 ft.*lbf }

  22. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY RH (for LH Side)

    Tech Tips

    Perform the same procedure as the LH side.

  23. TEMPORARILY INSTALL REAR AXLE SHAFT NUT LH (for LH Side)


    1. A017CAN

      Clean the threaded parts on the rear drive shaft assembly and rear axle shaft nut using a non-residue solvent.

      Note


      • Be sure to perform this work for a new rear drive shaft assembly.

      • Keep the threaded parts free of oil and foreign objects.

    2. While applying the brakes, temporarily install a new rear axle shaft nut.

      Torque:
      294 N*m  { 2996 kgf*cm, 216 ft.*lbf }

      Note

      Stake the nut after inspecting for looseness and runout in the following steps.

  24. TEMPORARILY INSTALL REAR AXLE SHAFT NUT RH (for LH Side)

    Tech Tips

    Perform the same procedure as the LH side.

  25. INSTALL REAR SPEED SENSOR LH (for LH Side)


    1. A017FNS

      Install the rear speed sensor to the rear axle carrier sub-assembly with the bolt .

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

      Note


      • Keep the rear speed sensor tip and sensor installation hole free from foreign matter.

      • To prevent interference with the bearing rotor, do not rotate the rear speed sensor body when inserting the rear speed sensor body or after inserting the rear speed sensor body.

      • Do not twist the rear speed sensor wire when installing.

  26. INSTALL REAR SPEED SENSOR RH (for LH Side)

    Tech Tips

    Perform the same procedure as the LH side.

  27. STABILIZE SUSPENSION


    1. A017FTBE01

      Jack up the rear axle carrier sub-assembly, placing a wooden block underneath to avoid damage. Apply load to the suspension so that the rear drive shaft assembly is positioned horizontally.

      CAUTION:

      Do not jack up the rear axle carrier sub-assembly too high as the vehicle may fall.

      Note

      Do not bend the brake dust cover.

      Tech Tips


      • If the rear drive shaft assembly cannot be positioned horizontally as shown in the illustration even when the rear axle carrier sub-assembly is jacked up, apply additional load to the vehicle such as by having a person sit in the rear seat.

      • Use the same procedure for the RH side and LH side.

  28. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH (for LH Side)


    1. A017EJ8

      Fully tighten the rear No. 1 suspension arm assembly with the bolt and nut.

      Torque:
      112 N*m  { 1141 kgf*cm, 82 ft.*lbf }

      Note


      • Since a stopper nut is used, fully tighten the bolt.

      • The final torque must be applied under standard vehicle height conditions.

  29. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH (for LH Side)


    1. Fully tighten the rear No. 1 suspension arm assembly RH.

      Tech Tips

      Perform the same procedure as the rear No. 1 suspension arm assembly LH Click here.

  30. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH (for RH Side)

    A017FU7E01

    1. Fully tighten the 2 bolts.

      Torque:
      Bolt (A)
      80 N*m  { 815 kgf*cm, 59 ft.*lbf }
      Bolt (B)
      112 N*m  { 1141 kgf*cm, 82 ft.*lbf }

      Note


      • Since a stopper nut is used, temporarily tighten the bolt.

      • The final torque must be applied under standard vehicle height conditions.

  31. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH (for LH Side)

    A017DVHE01

    1. Align the matchmarks on the adjust cams and rear suspension member sub-assembly.

    2. Fully tighten the nut.

      Torque:
      100 N*m  { 1019 kgf*cm, 74 ft.*lbf }

      Note

      The final torque must be applied under standard vehicle height conditions.

      Tech Tips

      When fully tightening the nut, keep the rear suspension toe adjust cam sub-assembly from rotating.

    3. Fully tighten the bolt.

      Torque:
      112 N*m  { 1141 kgf*cm, 82 ft.*lbf }

      Note


      • Since a stopper nut is used, fully tighten the bolt.

      • The final torque must be applied under standard vehicle height conditions.

  32. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH (for RH Side)

    Tech Tips

    Perform the same procedure as the rear No. 2 suspension arm assembly LH.

  33. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH (for LH Side)


    1. Fully tighten the rear No. 2 suspension arm assembly RH.

      Tech Tips

      Perform the same procedure as the rear No. 2 suspension arm assembly LH Click here.

  34. FULLY TIGHTEN REAR STRUT ROD ASSEMBLY LH (for LH Side)


    1. A017C5T

      Fully tighten the bolt.

      Torque:
      80 N*m  { 815 kgf*cm, 59 ft.*lbf }

      Note


      • Since a stopper nut is used, fully tighten the bolt.

      • The final torque must be applied under standard vehicle height conditions.

    2. A017CN3

      Fully tighten the bolt.

      Torque:
      80 N*m  { 815 kgf*cm, 59 ft.*lbf }

      Note


      • Since a stopper nut is used, fully tighten the bolt.

      • The final torque must be applied under standard vehicle height conditions.

  35. FULLY TIGHTEN REAR STRUT ROD ASSEMBLY RH

    Tech Tips

    Perform the same procedure as the LH side.

  36. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY (for LH Side)


    1. A017DVV

      Install the No. 3 parking brake cable assembly with the bolt and the nut.

      Torque:
      Bolt
      39 N*m  { 397 kgf*cm, 29 ft.*lbf }
      Nut
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

      Note

      Do not twist the No. 3 parking brake cable assembly when installing it.

  37. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY

    Tech Tips

    Perform the same procedure as the No. 3 parking brake cable assembly.

  38. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY LH (for LH Side)


    1. A017DLS

      Remove the 2 bolts and separate the rear disc brake caliper assembly.

      Note

      Use wire or an equivalent tool to keep the brake caliper from hanging down by the flexible hose.

  39. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY RH (for LH Side)

    Tech Tips

    Perform the same procedure as the LH side.

  40. REMOVE REAR DISC (for LH Side)


    1. Remove the rear disc from the rear axle hub and bearing assembly LH Click here.

    2. Remove the rear disc from the rear axle hub and bearing assembly RH.

      Tech Tips

      Perform the same procedure as the LH side Click here.

  41. INSPECT REAR AXLE HUB BEARING LOOSENESS (for LH Side)


    1. Inspect the rear axle hub bearing looseness Click here.

      Tech Tips

      Use the same procedure for the RH side and LH side.

  42. INSPECT REAR AXLE HUB RUNOUT (for LH Side)


    1. Inspect the rear axle hub bearing runout Click here.

      Tech Tips

      Use the same procedure for the RH side and LH side.

  43. INSTALL REAR DISC (for LH Side)


    1. Install the rear disc to the rear axle hub and bearing assembly LH Click here.

    2. Install the rear disc to the rear axle hub and bearing assembly RH .

      Tech Tips

      Perform the same procedure as the LH side Click here.

  44. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH (for LH Side)


    1. A017DLS

      Install the rear disc brake caliper assembly with the 2 bolts.

      Torque:
      78 N*m  { 795 kgf*cm, 57 ft.*lbf }

  45. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY RH (for LH Side)

    Tech Tips

    Perform the same procedure as the LH side.

  46. INSTALL REAR AXLE SHAFT NUT LH (for LH Side)


    1. A017D4R

      Using a chisel and a hammer, stake the rear axle shaft nut.

  47. INSTALL REAR AXLE SHAFT NUT RH (for LH Side)

    Tech Tips

    Perform the same procedure as the LH side.

  48. TEMPORARILY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for LH Side)


    1. A017FC7E01

      Align the matchmarks on the propeller shaft flange and differential companion flange, and connect the shaft with the 4 bolts, 4 washers and 4 nuts.

    2. A017G8QE01

      Remove SST from the transaxle.

    3. Insert the yoke into the transaxle.

    4. A017G71

      Install the 4 adjusting shims and propeller shaft with center bearing, and temporarily tighten the 4 bolts.

    5. A017FC7E01

      Tighten the 4 bolts.

      Torque:
      74 N*m  { 750 kgf*cm, 54 ft.*lbf }

  49. FULLY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for LH Side)


    1. A017B7D

      Remove the piece of cloth from the joint.

    2. Using a hexagon wrench (6 mm), tighten the 6 bolts.

      Torque:
      26 N*m  { 265 kgf*cm, 19 ft.*lbf }
    3. A017BGHE01

      With the vehicle unloaded, adjust the dimension between the rear side of the cover and shaft as shown in the illustration.

      (A)
      58.0 +/- 0.5 mm (2.283 +/- 0.02 in.)

    4. Under the same condition as above, adjust the front and rear dimensions between the edge surface of the center support bearing and the edge surface of the cushion respectively as shown, and then tighten the bolts.

      A017FFHE01
      Torque:
      37 N*m  { 375 kgf*cm, 27 ft.*lbf }
      (B)
      12.5 +/- 1.0 mm (0.492 +/- 0.039 in.)

    5. Check that the center line of the bracket is at the right angle in the shaft axial direction.

    6. If any vibration or noise occurs, perform joint angle check as follows and replace the adjusting shim with a proper one.


      1. Turn the propeller shaft several times by hand to stabilize the center support bearings.

      2. Using a jack, raise and lower the differential to stabilize the differential mounting cushion.

      3. Remove the transfer dynamic damper.

      4. Using SST, measure the transfer installation angle (A) and front propeller shaft installation angle (B).

        SST
        09370-50010
        No. 1 joint angle
        (A) - (B) = -1.3° to -3.3°

      5. Using SST, measure the rear propeller shaft installation angle (C) and rear differential shaft installation angle (D).

        SST
        09370-50010
        No. 2 joint angle
        (C) - (D) = 1.8° to 3.5°
        A017CTPE01

        Tech Tips

        If the measured angle is not within the specification, adjust it with the center support bearing adjusting shim.

        Center support bearing adjusting shim thickness
        Thickness mm (in.) Thickness mm (in.)
        3.2 (0.126) 11.0 (0.433)
        4.5 (0.177) 13.5 (0.531)
        6.5 (0.256) 15.5 (0.610)
        9.0 (0.354) 17.5 (0.689)

      6. Install the transfer dynamic damper.

        Torque:
        26 N*m  { 265 kgf*cm, 19 ft.*lbf }

  50. INSPECT AND ADJUST TRANSFER OIL (for LH Side)


    1. A017BX2E03

      Remove the No. 1 transfer case plug and gasket.

    2. Check the oil level is within 0 to 5 mm (0 to 0.20 in.) below the lowest end of the hole for the No. 1 transfer case plug.

      Note


      • When changing oil, recheck the oil level after driving.

      • Excessively large or small quantity of oil may cause some trouble.

    3. When the oil level is too low, check for oil leakage.

    4. Tighten the No. 1 transfer case plug with a new gasket.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

  51. INSTALL CENTER EXHAUST PIPE ASSEMBLY


    1. A017BDT

      Using vernier calipers, measure the free length of the compression spring.

      Minimum 41.5 mm (1.63 in.)

      Tech Tips

      If the length is less than the minimum, replace the compression spring.

    2. A017F8GE01

      Using a plastic-faced hammer and wooden block, tap in a new gasket until its surface is flush with the front No. 3 exhaust pipe sub-assembly.

      Note


      • Tap in the gasket in the correct direction.

      • Do not reuse the removed gasket.

      • Do not push in the gasket while installing the center exhaust pipe assembly.

    3. Connect the 3 exhaust pipe supports, and install the center exhaust pipe assembly.

    4. A017EM8

      Install the 2 compression springs and 2 bolts.

      Torque:
      48 N*m  { 489 kgf*cm, 35 ft.*lbf }

  52. INSTALL TAIL EXHAUST PIPE ASSEMBLY


    1. A017BDT

      Using vernier calipers, measure the free length of the compression spring.

      Minimum 40.5 mm (1.59 in.)

      Tech Tips

      If the length is less than the minimum, replace the compression spring.

    2. A017F8GE01

      Using a plastic-faced hammer and wooden block, tap in a new gasket until its surface is flush with the center exhaust pipe assembly.

      Note


      • Tap in the gasket in the correct direction.

      • Do not reuse the removed gasket.

      • Do not push in the gasket while installing the tail exhaust pipe assembly.

    3. Connect the exhaust pipe support, and install the tail exhaust pipe assembly.

    4. A017DZ8

      Install the 2 compression springs and 2 bolts.

      Torque:
      48 N*m  { 489 kgf*cm, 35 ft.*lbf }

  53. INSPECT FOR EXHAUST GAS LEAK

    If exhaust gas is leaking, repair the leak. Replace damaged or worn parts as necessary.

  54. INSTALL REAR WHEELS (for LH Side)

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  55. INSTALL REAR WHEEL (for RH Side)

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  56. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

    Tech Tips

    Click here

  57. CHECK FOR REAR SPEED SENSOR SIGNAL (for LH Side)

    Tech Tips

    Click here