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EXTENSION HOUSING OIL SEAL INSTALLATION

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    INSTALL TRANSFER EXTENSION HOUSING TYPE T OIL SEAL


    1. A017ELXE06

      Using SST, install a new transfer extension housing type T oil seal to the transfer extension housing sub-assembly at the position shown in the illustration.

      09325-20010
      Note:

      • Do not install the oil seal obliquely.

      • Do not damage the oil seal lip.

    2. Apply small amount of MP grease to the oil seal lip.

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    TEMPORARILY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY


    1. A017FC7E01

      Align the matchmarks on the propeller shaft flange and differential companion flange, and connect the shaft with the 4 bolts, 4 washers and 4 nuts.

    2. A017G8QE01

      Remove SST from the transaxle.

    3. Insert the yoke into the transaxle.

    4. A017G71

      Install the 4 adjusting shims and propeller shaft with center bearing, and temporarily tighten the 4 bolts.

    5. A017FC7E01

      Tighten the 4 bolts.

      74 N*m 750 kgf*cm 54 ft.*lbf
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    FULLY TIGHTEN PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY


    1. A017B7D

      Remove the piece of cloth from the joint.

    2. Using a hexagon wrench (6 mm), tighten the 6 bolts.

      26 N*m 265 kgf*cm 19 ft.*lbf
    3. A017BGHE01

      With the vehicle unloaded, adjust the dimension between the rear side of the cover and shaft as shown in the illustration.

      (A)
      58.0 +/- 0.5 mm (2.283 +/- 0.02 in.)
    4. A017FFHE01

      Under the same condition as above, adjust the front and rear dimensions between the edge surface of the center support bearing and the edge surface of the cushion respectively as shown, and then tighten the bolts.

      37 N*m 375 kgf*cm 27 ft.*lbf
      (B)
      12.5 +/- 1.0 mm (0.492 +/- 0.039 in.)

    5. Check that the center line of the bracket is at the right angle in the shaft axial direction.

    6. If any vibration or noise occurs, perform joint angle check as follows and replace the adjusting shim with a proper one.


      1. Turn the propeller shaft several times by hand to stabilize the center support bearings.

      2. Using a jack, raise and lower the differential to stabilize the differential mounting cushion.

      3. Remove the transfer dynamic damper.

      4. Using SST, measure the transfer installation angle (A) and front propeller shaft installation angle (B).

        09370-50010
        No. 1 joint angle
        (A) - (B) = -1.3° to -3.3°
      5. A017CTPE01

        Using SST, measure the rear propeller shaft installation angle (C) and rear differential shaft installation angle (D).

        09370-50010
        No. 2 joint angle
        (C) - (D) = 1.8° to 3.5°
        Tip:

        If the measured angle is not within the specification, adjust it with the center support bearing adjusting shim.

        Center support bearing adjusting shim thickness
        Thickness mm (in.) Thickness mm (in.)
        3.2 (0.126) 11.0 (0.433)
        4.5 (0.177) 13.5 (0.531)
        6.5 (0.256) 15.5 (0.610)
        9.0 (0.354) 17.5 (0.689)

      6. Install the transfer dynamic damper.

        26 N*m 265 kgf*cm 19 ft.*lbf
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    INSTALL TRANSFER DRAIN PLUG


    1. A017ETHE05

      Install the transfer drain plug with a new drain gasket.

      49 N*m 500 kgf*cm 36 ft.*lbf
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    INSTALL NO. 1 TRANSFER CASE PLUG


    1. Add oil up to 0 to 5 mm below the lower side of the plug hole.

      Oil quantity
      0.9 liters (0.95 US qts, 0.79 lmp.qts)
      Tip:

      When adding oil, pour it slowly.

    2. Install the No. 1 transfer case plug with a new No. 1 gasket.

      49 N*m 500 kgf*cm 36 ft.*lbf