EXTENSION HOUSING OIL SEAL REMOVAL


  1. REMOVE NO. 1 TRANSFER CASE PLUG


    1. A017ETHE04

      Remove the No. 1 transfer case plug.

    2. Remove the No. 1 gasket from the No. 1 transfer case plug.

  2. REMOVE TRANSFER DRAIN PLUG


    1. Remove the transfer drain plug and bleed the oil.

    2. Remove the drain gasket from the transfer drain plug.

  3. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY


    1. A017FGM

      Depress the brake pedal and hold it.

    2. Using a hexagon wrench (6 mm), loosen the cross groove joint set bolts 1/2 turn.

      Tech Tips

      Put a piece of cloth or equivalent into the inside of the universal joint cover so that the boot does not touch the inside of the universal joint cover.

    3. A017FC7E01

      Place matchmarks on the rear propeller shaft and rear drive pinion flange sub-assembly.

    4. Remove the 4 nuts, 4 bolts and 4 washers.

    5. A017G71

      Remove the 4 bolts and 4 adjusting shims.

    6. A017DKO

      Using a brass bar and a hammer, remove the propeller shaft with center bearing shaft assembly.

    7. A017G8QE01

      Insert SST into the transfer to prevent oil leakage.

      SST
      09325-20010

  4. REMOVE TRANSFER EXTENSION HOUSING TYPE T OIL SEAL


    1. A017BJME05

      Using SST, remove the transfer extension housing type T oil seal from the transfer extension housing sub-assembly.

      SST
      09308-00010

      Note

      Be careful not to damage the oil-seal-fitted surface and the inside surface of the bush.