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UNDERDRIVE CLUTCH DISASSEMBLY

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  1. Click here

    INSPECT UNDERDRIVE PACK CLEARANCE


    1. A017E8SE01

      Install the underdrive clutch to the transaxle case.

      Note:

      Be careful not to damage the oil seal rings.

    2. Install a dial indicator as shown in the illustration.

    3. Measure the underdrive clutch pack clearance while applying and releasing compressed air (392 kPa, 4.0 kgf/cm2, 57 psi).

      Pack clearance
      1.51 to 1.71 mm (0.0594 to 0.0673 in.)

      If the pack clearance is not as specified, inspect the discs, plates, and flange.

      Tip:

      There are 5 different thicknesses of flanges available.

      Table 1. Flange thickness: mm (in.)
      Mark Thickness Mark Thickness
      1 3.0 (0.118) 4 3.6 (0.141)
      2 3.2 (0.126) 5 3.8 (0.150)
      3 3.4 (0.134) - -
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    REMOVE NO. 2 UNDERDRIVE CLUTCH FLANGE HOLE SNAP RING


    1. A017E7BE01

      Using a screwdriver, remove the No. 2 underdrive clutch flange snap ring.

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    REMOVE NO. 1 UNDERDRIVE CLUTCH DISC


    1. A017BP8E01

      Remove the flange, 4 discs, and 4 plates from the underdrive clutch drum.

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    REMOVE UNDERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY


    1. A017E63E01

      Place SST on the clutch balancer and compress the spring with a press.

      09350-32014

    2. Using a snap ring expander, remove the snap ring.

      Note:

      • Stop the press when the spring seat is lowered to the place 1 to 2 mm (0.039 to 0.078 in.) from the snap ring groove. This prevents the spring seat from being deformed.

      • Do not expand the snap ring excessively.

    3. A017FITE03

      Remove the clutch balancer from the underdrive clutch drum.

    4. A017FLSE06

      Remove the return spring from the underdrive clutch drum.

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    REMOVE UNDERDRIVE CLUTCH PISTON SET


    1. A017EY8

      Install the underdrive clutch to the transaxle case.

      Note:

      Be careful not to damage the oil seal ring.

    2. Holding the underdrive clutch piston by hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the transaxle case to remove the underdrive clutch piston.

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    REMOVE UNDERDRIVE CLUTCH DRUM O-RING


    1. A017BGQE07

      Using a screwdriver, remove the O-ring from the underdrive clutch drum.