DIRECT CLUTCH REASSEMBLY


  1. INSTALL OVERDRIVE DIRECT CLUTCH O-RING


    1. A017E4LE01

      Coat a new O-ring with ATF and install it to the direct clutch drum.

      Note

      Make sure that the O-ring is not twisted or pinched when it is installed.

  2. INSTALL OVERDRIVE DIRECT CLUTCH DRUM SUB-ASSEMBLY


    1. A017BG5E05

      Coat the direct clutch drum with ATF and install it to the intermediate shaft.

      Note


      • Be careful not to damage the O-ring.

      • Be careful not to damage the lip of the direct clutch drum.

  3. INSTALL OVERDRIVE DIRECT CLUTCH PISTON


    1. A017B2FE03

      Coat the overdrive direct clutch piston with ATF, and install it to the direct clutch drum.

  4. INSTALL OVERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY


    1. A017DB1E05

      Install the overdrive clutch return spring to the direct clutch drum.

      Note

      After installing the spring sub-assembly, check that all of the springs are engaged in the piston correctly.

    2. Coat the clutch balancer with ATF.

    3. A017D2VE05

      Install the clutch balancer to the direct clutch drum.

      Note


      • Be careful not to damage the lip of the direct clutch balancer.

      • Make sure that the lip of the seal is not pinched and that it has no other defects.

      • Apply sufficient ATF to the sealing lip before installing the clutch balancer.

    4. A017B9ZE01

      Place SST on the clutch balancer and compress the overdrive clutch return spring with a press.

      SST
      09387-00020

    5. Using a snap ring expander, install the snap ring to the direct clutch drum.

    6. Be sure that the end gap of the snap ring is not aligned with the spring retainer claw.

      Note


      • Stop the press when the spring seat is lowered to the place 1 to 2 mm (0.039 to 0.078 in.) from the snap ring groove. This prevents the spring seat from being deformed.

      • Do not expand the snap ring excessively.

    7. A017BDKE02

      Set the end gap of the snap ring in the piston as shown in the illustration.

      Note

      The end gap of the snap ring should not align with any of the stoppers.

  5. INSTALL OVERDRIVE DIRECT CLUTCH DISC


    1. A017BGYE01

      Coat the 4 discs with ATF.

    2. Install the 4 plates, 4 discs, and flange to the intermediate shaft.

      Note

      Make sure that the plates, discs, and flange are installed as shown in the illustration.

    3. A017DGNE01

      Using a screwdriver, install the snap ring.

    4. Check that the end gap of the snap ring is not aligned with one of the cutouts.

      Note

      The snap ring should be fully engaged in the groove of the drum.

  6. INSTALL DIRECT MULTIPLE CLUTCH DISC


    1. A017BR2E03

      Coat the 3 discs with ATF.

    2. Install the cushion plate, 3 plates, 3 discs, and flange to the intermediate shaft.

      Note


      • Install the cushion plate with the mark on the white surface facing to plate.

      • Make sure that the discs, plates, and flange are installed in the correct order.

    3. A017FB9E03

      Using a screwdriver, install the snap ring.

    4. Check that the end gap of the snap ring is not aligned with one of the cutouts.

      Note

      The snap ring should be fully engaged in the groove of the drum.