VALVE BODY ASSEMBLY INSTALLATION


  1. INSTALL MANUAL VALVE


    1. Install the manual valve to the valve body assembly.

  2. INSTALL TRANSMISSION VALVE BODY ASSEMBLY


    1. A017E9G

      Install the spring and check ball body.

    2. Align the groove of the manual valve with the pin of the lever.

    3. A017D1GE05

      Install the 17 bolts.

      Torque:
      11 N*m  { 110 kgf*cm, 8 ft.*lbf }

      Note


      • Push the valve body against the accumulator piston springs and check ball body to install the valve body.

      • First, temporarily tighten the bolts marked (1) in the illustration because they are positioning bolts.

      Bolt length
      Bolt A
      25 mm (0.98 in.)
      Bolt B
      57 mm (2.24 in.)
      Bolt C
      41 mm (1.61 in.)

  3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY


    1. A017FA6

      Coat a new O-ring with ATF.

    2. Install the O-ring to the oil strainer.

    3. A017EEM

      Install the oil strainer with the 3 bolts.

      Torque:
      11 N*m  { 110 kgf*cm, 8 ft.*lbf }

  4. INSTALL TRANSMISSION WIRE


    1. A017CAKE08

      Coat a new O-ring with ATF.

    2. Install the ATF temperature sensor with the lock plate and bolt.

      Torque:
      6.6 N*m  { 67 kgf*cm, 58 in.*lbf }

    3. Connect the 7 shift solenoid valve connectors.

  5. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY


    1. A017EJDE03

      Install the 2 magnets in the oil pan.

    2. Apply adhesive to the 18 bolts.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
    3. A017DMJ

      Install the oil pan and a new gasket to the transaxle case with the 18 bolts.

      Torque:
      7.8 N*m  { 80 kgf*cm, 69 in.*lbf }

      Note

      Apply adhesive to the bolts and tighten them within 10 minutes of application.

  6. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

    Tech Tips

    Click here

  7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  8. ADD AUTOMATIC TRANSAXLE FLUID

  9. INSPECT AUTOMATIC TRANSAXLE FLUID

    Tech Tips

    Drive the vehicle so that the engine and transaxle are at normal operating temperature.

    Fluid temperature
    70 to 80°C (158 to 176°F)

    1. Park the vehicle on a level surface and set the parking brake.

    2. A017FXGE05

      With the engine idling and the brake pedal depressed, move the shift lever to all positions from P to S1 and return to the P position.

    3. Take out the dipstick and wipe it clean.

    4. Put the dipstick back all the way.

    5. Take out the dipstick again and check that the fluid level is within the HOT range.

      If the fluid level is below the HOT range, add new fluid and recheck the fluid level.

      If the fluid level exceeds the HOT range, drain the fluid once, add the proper amount of new fluid and recheck the fluid level.

      If there are leaks, it is necessary to repair or replace O-rings, FIPGs, oil seals, plugs and/or other parts.

  10. INSPECT FOR TRANSAXLE FLUID LEAK

  11. INSTALL NO. 2 ENGINE UNDER COVER


    1. A017CNJ

      Install the No. 2 engine under cover with the 2 bolts.

  12. INSTALL NO. 1 ENGINE UNDER COVER


    1. A017B8T

      Install the No. 1 engine under cover with the 6 bolts and 2 clips.

  13. INSTALL ENGINE UNDER COVER ASSEMBLY


    1. A017FXN

      Install the engine under cover assembly with the 2 bolts, 2 screws and 5 clips.

    2. A017FPR

      Install the engine under cover assembly RR with the 2 bolts.

  14. RESET MEMORY

    Tech Tips

    Click here