STARTER REASSEMBLY


  1. INSTALL PLANETARY GEAR


    1. A017CSNE01

      Apply grease to the planetary gears and pin parts of the planetary shaft.

    2. Install the 3 planetary gears.

  2. INSTALL STARTER ARMATURE ASSEMBLY


    1. A017DKRE01

      Apply grease to the plate washer and the armature shaft.

    2. Install the starter armature assembly to the starter commutator end frame assembly.

    3. Using snap ring pliers, install the plate washer and a new snap ring.

      Note


      • Be sure to install the snap ring in the armature shaft groove securely.

      • Be sure to properly install the snap ring because it easily expands.

    4. A017EUCE19

      Using a vernier caliper, measure the length of the snap ring.

      Maximum length
      5.0 mm (0.197 in.)

      If the length is greater than the maximum, replace it with a new snap ring.

  3. INSTALL STARTER COMMUTATOR END FRAME COVER


    1. A017BKK

      Install the starter commutator end frame cover to the starter commutator end frame assembly.

  4. INSTALL STARTER ARMATURE PLATE


    1. A017ENTE04

      Insert the armature plate to the starter yoke assembly.

    2. Align the keyway of the starter armature plate with the key inside the starter yoke assembly, and install the starter armature plate.

  5. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY


    1. A017C43E01

      Align the rubber of the end frame with the cutout of the starter yoke assembly.

    2. Install the starter commutator end frame to the starter yoke assembly.

      Note

      The magnet of the starter yoke assembly may attract the starter armature assembly when the starter commutator end frame assembly is installed, causing the magnet to break.

  6. INSTALL STARTER YOKE ASSEMBLY


    1. A017G48E01

      Align the protrusion of the starter yoke with the cutout of the motor terminal starter kit.

    2. A017BBG

      Install the starter yoke with the 2 through-bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  7. INSTALL REPAIR SERVICE STARTER KIT


    1. A017E83

      Apply grease to the plunger and the hook.

    2. Hang the plunger hook of the repair service starter kit to the drive lever hook.

    3. Install the plunger and return spring.

    4. A017FHL

      Install the repair service starter kit with the 2 screws.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    5. A017EOY

      Connect the lead wire to terminal C with the nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }