GENERATOR DISASSEMBLY


  1. REMOVE GENERATOR CLUTCH PULLEY


    1. A017ENVE01

      Using a screwdriver, remove the generator pulley cap.

    2. A017G3XE01

      Set SST (A) and (B).

      SST
      09820-63020
    3. A017F6HE01

      Clamp SST (A) in a vise.

      Note

      Be sure to fix the flat surface of SST (A) in a vise.

    4. A017BBNE01

      Place the rotor shaft end into SST (A).

    5. A017BAME01

      Fit SST (B) to the clutch pulley.

    6. A017E2ZE01

      Loosen the pulley by turning SST (B) in the direction shown in the illustration.

      Note

      Hold the generator assembly tightly.

    7. Remove the generator assembly from SST.

    8. Remove the clutch pulley from the rotor shaft.

  2. REMOVE GENERATOR REAR END COVER


    1. A017BVR

      Place the generator assembly on the clutch pulley.

    2. A017FFO

      Remove the 3 nuts and generator rear end cover.

  3. REMOVE GENERATOR TERMINAL INSULATOR


    1. A017FMD

      Remove the terminal insulator from the generator coil.

  4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A017FFW

      Remove the 2 screws and brush holder from the generator coil.

  5. REMOVE GENERATOR COIL ASSEMBLY


    1. A017F43

      Remove the 4 bolts.

    2. A017D3CE01

      Using SST, remove the generator coil assembly.

      SST
      09950-40011   ( 09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011 )

  6. REMOVE GENERATOR ROTOR ASSEMBLY


    1. A017GADE01

      Remove the generator washer.

    2. A017EDBE01

      Remove the generator rotor assembly.