ENGINE OIL COOLER REMOVAL


  1. REMOVE BATTERY


    1. A017ETJ

      Loosen the nut, and disconnect the negative battery terminal.

      CAUTION:

      Wait for 90 seconds after disconnecting the cable to prevent the airbag working.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    2. Remove the nut, and separate the positive battery terminal cable.

    3. Loosen the nut, and remove the bolt and battery clamp.

    4. Remove the battery and battery tray.

  2. REMOVE COOL AIR INTAKE DUCT SEAL


    1. A017CN1

      Remove the 11 clips and cool air intake duct seal.

  3. REMOVE NO. 2 AIR CLEANER INLET


    1. A017D82

      Disconnect the 2 vacuum switching valve clamps.

    2. Disconnect the 2 vacuum hoses.

    3. Remove the 2 bolts and No. 2 air cleaner inlet.

  4. REMOVE NO. 1 AIR CLEANER INLET


    1. A017C2Q

      Disconnect the 2 vacuum hoses, and remove the 2 bolts and No. 1 air cleaner inlet.

  5. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A017BB9

      Disconnect the 3 vacuum hoses.

    2. A017EZ4

      Loosen the No. 1 air cleaner hose clamp.

    3. Disconnect the hose clamps and No. 2 ventilation hose.

    4. Disconnect the mass air flow meter connector.

    5. A017FXX

      Release the 2 clips, and remove the 2 bolts.

    6. Remove the air cleaner cap sub-assembly and air cleaner filter element.

  6. REMOVE AIR CLEANER CASE SUB-ASSEMBLY


    1. A017BI0

      Remove the 3 bolts, disconnect the hose and the connector, and remove the air cleaner case sub-assembly.

  7. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A017EFM

      Hold the front of the V-bank cover sub-assembly and raise it to disengage the 2 clips on the front of the V-bank cover sub-assembly. Continue rising the V-bank cover sub-assembly to disengage the clip on the rear of the V-bank cover sub-assembly and remove the V-bank cover sub-assembly.

      Note

      Attempting to disengage both front and rear clips at the same time may cause the V-bank cover sub-assembly to break.

  8. REMOVE ENGINE UNDER COVER ASSEMBLY


    1. A017FPR

      Remove the 2 bolts and engine under cover assembly RR.

    2. A017FXN

      Remove the 2 bolts, 2 screws, 5 clips and engine under cover assembly.

  9. REMOVE NO. 1 ENGINE UNDER COVER


    1. A017D1W

      Remove the 6 bolts, 2 clips and No. 1 engine under cover.

  10. REMOVE NO. 2 ENGINE UNDER COVER


    1. A017CNJ

      Remove the 2 bolts and No. 2 engine under cover.

  11. DRAIN ENGINE COOLANT


    1. Loosen the radiator drain cock plug.

      A017CW8E01

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. Remove the radiator cap sub-assembly from the radiator assembly.

      Note

      Do not remove the radiator cap sub-assembly while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

    3. Loosen the 2 cylinder block drain cock plugs.

  12. DRAIN ENGINE OIL


    1. Remove the oil filler cap.

    2. Remove the oil drain plug and drain the oil into a container.

    3. Clean the oil drain plug.

    4. Install the oil drain plug with a new gasket.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

  13. DISCONNECT NO. 1 RADIATOR HOSE


    1. A017EYO

      Disconnect the No. 1 radiator hose from the radiator.

  14. REMOVE RADIATOR RESERVE TANK ASSEMBLY


    1. A017F8BE01

      Disconnect the hose [A].

    2. Remove the 2 bolts [B] and radiator reserve tank assembly.

  15. REMOVE NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A017F23

      Remove the oil level dipstick.

    2. Remove the bolt and No. 2 engine oil level dipstick guide.

    3. A017D2Q

      Remove the O-rings from the No. 2 engine oil level dipstick guide.

  16. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A017BMP

      Disconnect the air fuel ratio sensor connector and remove the clamp.

    2. A017C2H

      Remove the 3 bolts and No. 2 exhaust manifold heat insulator.

  17. REMOVE PROPELLER SHAFT ASSEMBLY (for 4WD)


    1. A017FGM

      Depress the brake pedal and hold it.

    2. Using a hexagon wrench (6 mm), loosen the cross groove joint set bolts 1/2 turn.

      Tech Tips

      Put a piece of cloth or equivalent into the inside of the universal joint cover so that the boot does not touch the inside of the universal joint cover.

    3. A017FC7E01

      Place matchmarks on the rear propeller shaft and rear drive pinion flange sub-assembly.

    4. Remove the 4 nuts, 4 bolts and 4 washers.

    5. A017G71

      Remove the 4 bolts and 4 adjusting shims.

    6. A017DKO

      Using a brass bar and a hammer, remove the propeller shaft with center bearing shaft assembly.

    7. A017G8QE01

      Insert SST into the transfer to prevent oil leakage.

      SST
      09325-20010

  18. REMOVE TAIL EXHAUST PIPE ASSEMBLY


    1. A017DZ8

      Remove the 2 bolts and 2 compression springs.

    2. Disconnect the exhaust pipe support and remove the tail exhaust pipe assembly.

    3. Remove the gasket from the center exhaust pipe assembly.

  19. REMOVE CENTER EXHAUST PIPE ASSEMBLY


    1. A017EM8

      Remove the 2 bolts and 2 compression springs.

    2. Disconnect the 3 exhaust pipe supports and remove the center exhaust pipe assembly.

    3. Remove the gasket from the No. 3 exhaust pipe sub-assembly.

  20. REMOVE FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY


    1. A017C8S

      Remove the 3 clamps and disconnect the heated oxygen sensor (for bank 1 sensor 2) connector.

    2. A017F2Y

      Remove the 2 bolts, 2 nuts and front No. 3 exhaust pipe sub-assembly.

    3. Remove the 2 gaskets from the front No. 3 exhaust pipe sub-assembly.

  21. REMOVE FRONT EXHAUST PIPE ASSEMBLY


    1. A017CJP

      Disconnect the heated oxygen sensor (for bank 2 sensor 2) connector.

    2. A017EQE

      Loosen the bolt.

    3. Remove the 2 nuts and front exhaust pipe assembly.

    4. Remove the gasket from the front exhaust pipe assembly.

  22. REMOVE NO. 2 MANIFOLD STAY


    1. A017BAWE01

      Install the No. 2 manifold stay by tightening the bolt and nut in the order shown in the illustration.

      Torque:
      34 N*m  { 347 kgf*cm, 25 ft.*lbf }

  23. REMOVE EXHAUST MANIFOLD ASSEMBLY LH


    1. A017EM9

      Remove the 6 nuts and exhaust manifold assembly LH.

    2. Remove the gasket.

  24. REMOVE ENGINE OIL COOLER


    1. A017CAH

      Remove the bolt, 2 clamps, and 4 clips, and disconnect the 2 water by-pass hoses.

    2. A017E70

      Remove the oil cooler union bolt, oil cooler assembly, and O-ring.