WATER PUMP INSTALLATION


  1. INSTALL WATER PUMP ASSEMBLY


    1. A017CQZE02

      Install a new water pump gasket and the water pump assembly with the 16 bolts.

      Torque:
      Bolt A
      21 N*m  { 214 kgf*cm, 16 ft.*lbf }
      Bolts B and C
      9.1 N*m  { 93 kgf*cm, 81 in.*lbf }

      Note


      • Make sure that there is no oil on the threads of bolts A.

      • Be sure to replace 2 bolts C with new ones or reuse them after applying adhesive 1344.

        Adhesive
        Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

  2. INSTALL WATER INLET HOUSING


    1. A017DWR

      Install a new water inlet housing gasket and water outlet pipe O-ring.

    2. A017EHTE04

      Install the water inlet housing with the 2 bolts and nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Be careful not to allow the O-ring to get caught between the parts.

    3. Connect the water hose.

  3. INSTALL WATER PUMP PULLEY


    1. A017BTBE01

      Temporarily install the water pump pulley with the 4 bolts.

    2. Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )

    3. Tighten the 4 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 16 ft.*lbf }

  4. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY


    1. A017CHW

      Install the V-ribbed belt tensioner assembly with the 5 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  5. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. A017F0E

      Install the idler pulley cover plate and idler pulley sub-assembly with the bolt.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  6. INSTALL GENERATOR ASSEMBLY


    1. A017BV6

      Install the wire harness clamp bracket with the bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
    2. A017FOZ

      Connect the generator bracket with the wire harness clamp.

    3. A017CS4

      Install generator assembly with the 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
    4. A017D5C

      Temporarily install the 2 bolts.

    5. A017D5C

      Fully tighten the 2bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
    6. A017FW6

      Connect the generator connector to the generator assembly.

    7. Install the generator wire with the nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    8. Install the terminal cap.

    9. Connect the 3 wire harness clamps.

    10. Connect the magnetic clutch connector to the compressor and magnetic clutch.

  7. INSTALL ENGINE HANGERS


    1. A017DNOE01

      Install the 2 engine hangers with the 4 bolts as shown in the illustration.

      Part No.
      No. 1 Engine hanger 12281-31120
      No. 2 Engine hanger 12282-31100
      Bolts 91671-10825
      Torque:
      33 N*m  { 337 kgf*cm, 24 ft.*lbf }

    2. Attach the engine sling device and hang the engine with the chain block.

  8. REMOVE ENGINE STAND

  9. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

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