WATER PUMP

INSTALL WATER PUMP ASSEMBLY

Install a new water pump gasket and the water pump assembly with the 16 bolts.

Bolt A
21 N*m	214 kgf*cm	16 ft.*lbf
Bolts B and C
9.1 N*m	93 kgf*cm	81 in.*lbf

Note:

Make sure that there is no oil on the threads of bolts A.
Be sure to replace 2 bolts C with new ones or reuse them after applying adhesive 1344.

Adhesive

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

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INSTALL WATER INLET HOUSING
1. Install a new water inlet housing gasket and water outlet pipe O-ring.
2. Install the water inlet housing with the 2 bolts and nut.
  
  10 N*m 102 kgf*cm 7 ft.*lbf
  
  Note:
  Be careful not to allow the O-ring to get caught between the parts.
3. Connect the water hose.
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INSTALL WATER PUMP PULLEY
1. Temporarily install the water pump pulley with the 4 bolts.
2. Using SST, hold the water pump pulley.
  
  09960-10010 09962-01000 09963-00700
3. Tighten the 4 bolts.
  
  21 N*m 214 kgf*cm 16 ft.*lbf
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INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
1. Install the V-ribbed belt tensioner assembly with the 5 bolts.
  
  43 N*m 438 kgf*cm 32 ft.*lbf
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INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY
1. Install the idler pulley cover plate and idler pulley sub-assembly with the bolt.
  
  43 N*m 438 kgf*cm 32 ft.*lbf
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INSTALL GENERATOR ASSEMBLY
1. Install the wire harness clamp bracket with the bolt.
  
  20 N*m 204 kgf*cm 15 ft.*lbf
2. Connect the generator bracket with the wire harness clamp.
3. Install generator assembly with the 2 bolts.
  
  43 N*m 438 kgf*cm 32 ft.*lbf
4. Temporarily install the 2 bolts.
5. Fully tighten the 2bolts.
  
  20 N*m 204 kgf*cm 15 ft.*lbf
6. Connect the generator connector to the generator assembly.
7. Install the generator wire with the nut.
  
  9.8 N*m 100 kgf*cm 87 in.*lbf
8. Install the terminal cap.
9. Connect the 3 wire harness clamps.
10. Connect the magnetic clutch connector to the compressor and magnetic clutch.