WATER PUMP REMOVAL


  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

    Tech Tips

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  2. SECURE ENGINE


    1. Secure the engine onto an engine stand with the bolts.

    2. A017DNOE01

      Remove the engine hangers.

  3. REMOVE GENERATOR ASSEMBLY


    1. A017FW6

      Remove the terminal cap.

    2. Remove the nut and disconnect the wire harness from terminal B.

    3. Disconnect the generator connector from the generator assembly.

    4. Disconnect the connector from the compressor and magnetic clutch.

    5. Disconnect the 3 wire harness clamps.

    6. A017D5C

      Remove the 2 bolts, and then disconnect the bracket.

    7. A017CS4

      Remove the 2 bolts and the generator assembly.

    8. A017FOZ

      Disconnect the wire harness clamp, and then remove the generator bracket.

    9. A017BV6

      Remove the bolt and the wire harness clamp bracket.

  4. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. A017F0E

      Remove the bolt, idler pulley cover plate and idler pulley sub-assembly.

  5. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A017CHW

      Remove the 5 bolts and V-ribbed belt tensioner assembly.

  6. REMOVE WATER PUMP PULLEY


    1. A017BTBE03

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )

    2. Remove the 4 bolts and water pump pulley.

  7. REMOVE WATER INLET HOUSING


    1. A017EHTE04

      Disconnect the water hose.

    2. Remove the 2 bolts, nut and water inlet housing.

    3. A017DN6

      Remove the water inlet housing gasket and water outlet pipe O-ring.

  8. REMOVE WATER PUMP ASSEMBLY


    1. A017B57

      Remove the 16 bolts, water pump assembly and water pump gasket.