REMOVE FRONT WHEEL RH
REMOVE ENGINE UNDER COVER ASSEMBLY
Remove the 2 bolts and engine under cover assembly RR.
Remove the 2 bolts, 2 screws, 5 clips and engine under cover assembly.
REMOVE NO. 1 ENGINE UNDER COVER
Remove the 6 bolts, 2 clips and No. 1 engine under cover.
REMOVE FRONT FENDER MOULDING SUB-ASSEMBLY RH
Tech Tips
Use the same procedures for the RH side and LH side Click here.
REMOVE FRONT FENDER LINER RH
Remove the screw.
Using a screwdriver, turn the pin 90 degrees and remove the pin hold clip.
Using a 4 mm hexagon wrench, remove the 2 screws.
Remove the 2 grommets.
Tech Tips
The grommets need to be replaced with new ones because they will break when they are removed.
Remove the 5 clips, 7 screws and front fender liner RH.
REMOVE FRONT FENDER APRON SEAL RH
Remove the 2 bolts, clip and front fender apron seal RH.
REMOVE V-RIBBED BELT
Using SST, release the V-ribbed belt tension by turning the V-ribbed belt tensioner assembly counterclockwise, and remove the V-ribbed belt from the V-ribbed belt tensioner assembly.
While turning the V-ribbed belt tensioner assembly counterclockwise, align with its holes, and then insert the 5 mm bi-hexagon wrench into the holes to fix the V-ribbed belt tensioner assembly.
INSPECT WATER PUMP ASSEMBLY
Turn the pulley and check that the water pump bearing moves smoothly and quietly.
If necessary, replace the water pump assembly.
Make sure that there are no drops of coolant on the water pump housing.
If necessary, replace the water pump assembly.
INSTALL V-RIBBED BELT
Install the V-ribbed belt.
Using SST, turn the V-ribbed belt tensioner assembly counterclockwise and remove the bar.
If it is difficult to install the V-ribbed belt, perform the following procedure:
Put the V-ribbed belt on every pulley except the tensioner pulley as shown in the illustration.
Release the V-ribbed belt tension by turning the V-ribbed belt tensioner assembly counterclockwise, and put the V-ribbed belt on the V-ribbed belt tensioner assembly pulley.
Note
Put the backside of the V-ribbed belt on the V-ribbed belt tensioner assembly pulley and No. 2 idler pulley sub-assembly.
Check that the V-ribbed belt is properly set to each pulley.
After installing the V-ribbed belt, check that it fits properly in the ribbed grooves. Confirm that the V-ribbed belt has not slipped out of the grooves on the bottom of the crankshaft pulley by hand.
INSTALL FRONT FENDER APRON SEAL RH
Install the front fender apron seal RH with the 2 bolts and clip.
INSTALL FRONT FENDER LINER RH
Install the front fender liner RH with the 5 clips and 7 screws.
Install 2 new grommets.
Using a 4 mm hexagon wrench, install the 2 screws.
Install the screw and pin hold clip.
INSTALL FRONT FENDER MOULDING SUB-ASSEMBLY RH
Tech Tips
Use the same procedures for the RH side and LH side Click here.
INSTALL NO. 1 ENGINE UNDER COVER
Install the No. 1 engine under cover with the 6 bolts and 2 clips.
INSTALL ENGINE UNDER COVER ASSEMBLY
Install the engine under cover assembly with the 2 bolts, 2 screws and 5 clips.
Install the engine under cover assembly RR with the 2 bolts.
INSTALL FRONT WHEEL RH