EXHAUST PIPE INSTALLATION


  1. INSTALL HEATED OXYGEN SENSOR (for Bank 2 Sensor 2)


    1. A017CD8E01

      Using SST, install the heated oxygen sensor to the front exhaust pipe assembly.

      SST
      09224-00010
      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf, for use with SST }
      44 N*m  { 449 kgf*cm, 32 ft.*lbf, for use without SST }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).

      • Make sure that SST and the wrench are connected in a straight line.

  2. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. A017EE5

      Install a new gasket to the front exhaust pipe assembly.

    2. Install the front exhaust pipe assembly with 2 new nuts.

      Torque:
      56 N*m  { 571 kgf*cm, 41 ft.*lbf }
    3. A017CJP

      Connect the heated oxygen sensor (for bank 2 sensor 2) connector.

  3. INSTALL HEATED OXYGEN SENSOR (for Bank 1 Sensor 2)


    1. A017BZAE01

      Using SST, install the heated oxygen sensor to the front No. 3 exhaust pipe sub-assembly.

      SST
      09224-00010
      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf, for use with SST }
      44 N*m  { 449 kgf*cm, 32 ft.*lbf, for use without SST }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).

      • Make sure that SST and the wrench are connected in a straight line.

  4. INSTALL FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY


    1. A017F2Y

      Install 2 new gaskets to the front No. 3 exhaust pipe sub-assembly.

    2. Install the front No. 3 exhaust pipe sub-assembly with 2 new nuts and the 2 bolts.

      Torque:
      56 N*m  { 571 kgf*cm, 41 ft.*lbf }
    3. A017C8S

      Install the 3 clamps and connect the heated oxygen sensor (for bank 1 sensor 2) connector.

    4. A017CT1

      Tighten the front exhaust pipe assembly bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  5. INSTALL CENTER EXHAUST PIPE ASSEMBLY


    1. A017BDT

      Using vernier calipers, measure the free length of the compression spring.

      Minimum 41.5 mm (1.63 in.)

      Tech Tips

      If the length is less than the minimum, replace the compression spring.

    2. A017F8GE01

      Using a plastic-faced hammer and wooden block, tap in a new gasket until its surface is flush with the front No. 3 exhaust pipe sub-assembly.

      Note


      • Tap in the gasket in the correct direction.

      • Do not reuse the removed gasket.

      • Do not push in the gasket while installing the center exhaust pipe assembly.

    3. Connect the 3 exhaust pipe supports, and install the center exhaust pipe assembly.

    4. A017EM8

      Install the 2 compression springs and 2 bolts.

      Torque:
      48 N*m  { 489 kgf*cm, 35 ft.*lbf }

  6. INSTALL EXHAUST PIPE DAMPER


    1. A017CTV

      Install the exhaust pipe damper with the 2 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  7. INSTALL TAIL EXHAUST PIPE ASSEMBLY


    1. A017BDT

      Using vernier calipers, measure the free length of the compression spring.

      Minimum 40.5 mm (1.59 in.)

      Tech Tips

      If the length is less than the minimum, replace the compression spring.

    2. A017F8GE01

      Using a plastic-faced hammer and wooden block, tap in a new gasket until its surface is flush with the center exhaust pipe assembly.

      Note


      • Tap in the gasket in the correct direction.

      • Do not reuse the removed gasket.

      • Do not push in the gasket while installing the tail exhaust pipe assembly.

    3. Connect the exhaust pipe support, and install the tail exhaust pipe assembly.

    4. A017DZ8

      Install the 2 compression springs and 2 bolts.

      Torque:
      48 N*m  { 489 kgf*cm, 35 ft.*lbf }

  8. INSPECT FOR EXHAUST GAS LEAK

    If exhaust gas is leaking, repair the leak. Replace damaged or worn parts as necessary.

  9. INSTALL NO. 2 ENGINE UNDER COVER


    1. A017CNJ

      Install the No. 2 engine under cover with the 2 bolts.

  10. INSTALL NO. 1 ENGINE UNDER COVER


    1. A017B8T

      Install the No. 1 engine under cover with the 6 bolts and 2 clips.

  11. INSTALL ENGINE UNDER COVER ASSEMBLY


    1. A017FXN

      Install the engine under cover assembly with the 2 bolts, 2 screws and 5 clips.

    2. A017FPR

      Install the engine under cover assembly RR with the 2 bolts.