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FUEL PUMP INSTALLATION

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  1. Click here

    INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE


    1. A017CWKE01

      Install a new gasket to the fuel tank.

    2. Attach the fuel suction tube with pump and gauge to the fuel tank.

      Note:

      Be careful not to bend the arm of the fuel sender gauge.

    3. Align the keyway of the fuel suction tube support with the key of the fuel suction tube with pump and gauge.

    4. A017B26E01

      Align the triangle mark on a new fuel pump gauge retainer with the "S" mark on the fuel tank while pushing down the fuel suction tube with pump and gauge, and attach the fuel pump gauge retainer.

    5. A017BU2E01

      Using a 6 mm socket hexagon wrench, install SST to the fuel pump gauge retainer.

      09808-14020 09808-01410 09808-01420 09808-01430
      Tip:
      • Engage the SST claws securely with the fuel pump gauge retainer ribs to secure SST.

      • Install SST while pressing the SST claws toward the fuel pump gauge retainer (toward the center of SST).

    6. A017DEQE01

      Rotate the fuel pump gauge retainer by hand, then tighten it one complete turn and another half turn using SST. The triangle mark on the fuel pump gauge retainer must be positioned between the "MIN" and "MAX" marks on the fuel tank.

      09808-14020 09808-01410 09808-01420 09808-01430
      Note:
      • Do not use any tools other than specified in this operation. Damage to the fuel pump gauge retainer or the fuel tank may result.

      • Fully tighten the retainer by turning it clockwise while holding SST down. Do not allow the claw of the tank suction tube support to slip out of its groove on the fuel tank.

      Tip:

      The ribs on the fuel pump gauge retainer can be fitted into the tips of SST.

    7. A017C8NE01

      Install the fuel pump tube and the tube joint clip.

      Note:
      • Check that there are no scratches or foreign objects on the connecting part.

      • Check that the fuel tube joint is inserted securely.

      • Check that the tube joint clip is correctly located on the collar of the fuel tube joint.

      • After installing the tube joint clip, check that the fuel tube joint has not been pulled out of position.

    8. Connect the fuel pump connector.

  2. Click here

    CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  3. Click here

    INSPECT FUEL LEAK


    1. Check fuel pump operation.


      1. Connect the intelligent tester to the DLC3.

      2. Turn the ignition switch on (IG) and turn the intelligent tester main switch on.

        Note:

        Do not start the engine.

      3. Select the following menu items: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / FUEL PUMP / SPD.

      4. Check for pressure in the fuel inlet tube from the fuel line. Check that sounds of fuel flowing from the fuel tank can be heard. If no sounds can be heard, check the integration relay, fuel pump, ECM and wiring connectors.

    2. Check for fuel leaks.


      1. Check that there are no fuel leaks from the fuel system after doing any maintenance or repairs. If there is a fuel leak, repair or replace parts as necessary.

    3. Turn the ignition switch off.

    4. Disconnect the intelligent tester from the DLC3.

  4. Click here

    DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  5. Click here

    INSTALL REAR FLOOR SERVICE HOLE COVER


    1. A017B8RE01

      Install new butyl tape to the rear floor service hole cover.

    2. Install the rear floor service hole cover.

    3. Install the front floor carpet.


      1. A017C85

        Install the front floor carpet with the 3 clips. (w/ rear No. 2 seat)

      2. A017EIU

        Engage the 3 claws to install the front floor carpet. (w/o rear No. 2 seat)

  6. Click here

    INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH


    1. Engage the 4 clips and 7 claws.

    2. Install the 2 clips.

    3. A017FE0

      Install the deck trim side panel assembly LH with the 2 bolts.

  7. Click here

    CONNECT REAR NO. 1 SEAT OUTER BELT ASSEMBLY LH


    1. A017FLFE01

      Connect the floor anchor end of the rear No. 1 seat outer belt assembly and install the bolt.

      42 N*m 428 kgf*cm 31 ft.*lbf
      Note:

      Do not allow the anchor part of the rear No. 1 seat outer belt assembly to overlap the protruding part of the floor panel.

  8. Click here

    INSTALL FRONT DECK SIDE TRIM COVER LH


    1. A017EJB

      Engage the 4 claws and install the 2 front deck side trim covers LH.

  9. Click here

    INSTALL NO. 2 DECK SIDE TRIM HOOK


    1. A017CPF

      Install the No. 2 deck side trim hook with the screw.

  10. Click here

    INSTALL ROPE HOOK ASSEMBLY (for LH Side)


    1. A017D0J

      for Front Side:


      1. Install the rope hook assembly with the bolt.

        6.5 N*m 66 kgf*cm 58 in.*lbf
      2. Engage the 2 claws.

    2. A017DHF

      for Rear Side:


      1. Install the rope hook assembly with the bolt.

        6.5 N*m 66 kgf*cm 58 in.*lbf
      2. Engage the 2 claws.

  11. Click here

    INSTALL REAR DECK TRIM COVER (w/o Remote Folding Function)


    1. A017EYF

      Engage the 10 claws to install the rear deck trim cover.

  12. Click here

    INSTALL RECLINING REMOTE CONTROL LEVER BEZEL LH (w/ Remote Folding Function)


    1. A017FIS

      Engage the 5 claws to install the reclining remote control lever bezel LH.

  13. Click here

    INSTALL REAR POWER OUTLET SOCKET COVER


    1. A017B0H

      Engage the 2 claws and install the rear power outlet socket cover.

  14. Click here

    INSTALL REAR POWER POINT SOCKET ASSEMBLY


    1. A017BVH

      Engage the claw and install the rear power point socket assembly.

    2. Connect the connector.

  15. Click here

    INSTALL REAR COMBINATION LIGHT SERVICE COVER LH


    1. A017BGW

      Engage the 2 guides and 6 claws, and install the rear combination light service cover LH.

  16. Click here

    INSTALL SIDE TRIM COVER LH


    1. A017EO1

      Engage the 10 claws and install the side trim cover LH.

  17. Click here

    INSTALL DECK SIDE TRIM LH


    1. A017BAR

      Engage the 3 guides and 4 claws as shown in the illustration.

    2. A017F36

      Install the deck side trim LH with the bolt.

  18. Click here

    INSTALL DECK SIDE TRIM COVER NO.2


    1. A017BA5

      Engage the 2 claws and install the deck side trim cover LH.

  19. Click here

    INSTALL REAR FLOOR FINISH PLATE


    1. A017BSY

      Engage the 4 clips and 4 claws, and install the rear floor finish plate.

  20. Click here

    INSTALL REAR NO. 2 SEAT ASSEMBLY (w/ Rear No. 2 Seat)


    1. A017CU1

      Install the 6 bolts on the rear of the seat.

      37 N*m 377 kgf*cm 27 ft.*lbf
    2. A017E17

      Install the rear No. 2 seat assembly with the bolt.

      37 N*m 377 kgf*cm 27 ft.*lbf
  21. Click here

    INSTALL CENTER SEAT CUSHION COVER SUB-ASSEMBLY (w/ Rear No. 2 Seat)


    1. A017BX8E01

      Engage the 2 claws <B>.

    2. Engage the 2 claws <A> to install the center seat cushion cover sub-assembly.

  22. Click here

    CONNECT REAR NO. 2 SEAT OUTER BELT ASSEMBLY RH (w/ Rear No. 2 Seat)

    Tip:

    Use the same procedure as for the LH side.

  23. Click here

    CONNECT REAR NO. 2 SEAT OUTER BELT ASSEMBLY LH (w/ Rear No. 2 Seat)


    1. A017DK9E01

      Route the rear No. 2 seat outer belt assembly LH through the rubber band as shown in the illustration.

      Table 1. Text in Illustration
      *1 Rubber Band
    2. Install the rear No. 2 seat outer belt assembly LH with the bolt.

      42 N*m 428 kgf*cm 31 ft.*lbf
      Note:

      After installing the belt, check that it is not twisted.

  24. Click here

    INSTALL REAR DECK FLOOR BOX (w/o Rear No. 2 Seat)


    1. A017D8N

      Install the rear deck floor box with the 2 nuts.

  25. Click here

    INSTALL DECK FLOOR BOARD ASSEMBLY (w/o Rear No. 2 Seat)


    1. A017G15

      Install the 2 nuts and deck floor board assembly.

    2. Engage the 3 claws.

  26. Click here

    INSTALL REAR MAT


    1. A017F51

      Install the rear mat.

  27. Click here

    INSTALL DECK FLOOR BOARD ASSEMBLY (w/ Rear No. 2 Seat)


    1. A017FYN

      Install the rear deck floor board assembly with the 4 nuts and 4 bolts.

  28. Click here

    INSTALL DECK SIDE TRIM BOX LH


    1. A017CIY

      Install the deck side trim box LH as shown in the illustration.

    2. A017BZVE01

      Install the 2 deck side trim clips and clip.

  29. Click here

    INSTALL REAR SEAT SIDE COVER LH (w/ Rear No. 2 Seat)


    1. A017BBU

      Engage the 2 clips and install the rear seat side cover LH.

  30. Click here

    INSTALL DECK SIDE TRIM BOX RH


    1. A017EFK

      Install the deck side trim box RH as shown in the illustration.

    2. A017FOPE01

      Install the 2 deck side trim clips and clip.

  31. Click here

    INSTALL JACK CARRIER ASSEMBLY (for LHD)


    1. A017FWH

      Engage the 3 claws, and install the jack carrier assembly.

  32. Click here

    INSTALL JACK CARRIER ASSEMBLY (for RHD)


    1. A017G4W

      Engage the 3 claws, and install the jack carrier assembly.

  33. Click here

    INSTALL JACK ASSEMBLY (for LHD)


    1. A017EKS

      Install the jack assembly.

  34. Click here

    INSTALL JACK ASSEMBLY (for RHD)


    1. A017DSX

      Install the jack assembly.

  35. Click here

    INSTALL JACK CARRIER CUSHION (for LHD)


    1. A017ENI

      Install the jack carrier cushion.

  36. Click here

    INSTALL JACK CARRIER CUSHION (for RHD)


    1. A017D41

      Install the jack carrier cushion.

  37. Click here

    INSTALL JACK CARRIER SUPPORT

  38. Click here

    INSTALL REAR SEAT SIDE COVER RH (w/ Rear No. 2 Seat)


    1. A017EH1

      Engage the 2 clips and install the rear seat side cover RH.

  39. Click here

    INSTALL REAR NO. 1 FLOOR BOARD (w/o Rear No. 2 Seat)


    1. A017CVI

      Engage the 3 guides and 3 clips and install the rear No. 1 floor board.

  40. Click here

    INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

  41. Click here

    INSTALL NO. 2 DECK BOARD SUB-ASSEMBLY


    1. A017D36

      Engage the 2 guides and install the No. 2 deck board sub-assembly.

  42. Click here

    INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY


    1. A017F31

      Engage the 2 guides and install the No. 3 deck board sub-assembly.

  43. Click here

    INSTALL DECK BOARD ASSEMBLY


    1. A017CPI

      Install the deck board assembly.

  44. Click here

    INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH


    1. A017F49E01

      Align the alignment mark (red) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the rear door opening trim weatherstrip LH.

      Note:

      After installation, check that the corners fit correctly.

  45. Click here

    INSTALL REAR DOOR SCUFF PLATE LH


    1. A017D4T

      Engage the guide, 3 clips and 5 claws, and install the rear door scuff plate LH.

  46. Click here

    INSTALL REAR NO. 1 SEAT ASSEMBLY RH


    1. A017D5O

      Temporarily install the 2 bolts on the front side of the seat.

    2. A017EZ3

      Temporarily Install the 3 bolts on the rear side of the seat.

    3. Install the rear No. 1 seat assembly with the 5 bolts.

      37 N*m 377 kgf*cm 27 ft.*lbf
  47. Click here

    CONNECT REAR NO. 1 SEAT LOCK CABLE ASSEMBLY RH (w/ Remote Folding Function)


    1. A017EI7E01

      Remove the rear seat reclining control cable from the carpet hole.

    2. Connect the rear seat reclining control cable as shown in the illustration.

    3. A017CUJE01

      Connect the rear No. 1 seat lock cable assembly as shown in the illustration.

    4. A017COZ

      Engage the 2 claws and connect the rear No. 1 seat lock cable assembly as shown in the illustration.

    5. Return the seatback to the upright position.

    6. A017G4AE01

      Pull up the adjuster's lock piece to lock it as shown in the illustration.

      Note:

      When pressing the lock piece, make sure the adjuster's spring is not compress.

  48. Click here

    INSPECT REAR SEAT SLIDE ADJUSTER LOCK (for RH Side)


    1. Check that the left and right adjusters lock simultaneously when sliding the seat.

    2. If the left and right adjusters do not lock simultaneously, adjust by loosening the bolts securing the seat.

  49. Click here

    INSTALL REAR SEAT LEG SIDE COVER RH


    1. A017F28

      Engage the clip.

    2. Engage the 3 claws and install the rear seat leg side cover.

  50. Click here

    INSTALL REAR INNER TRACK BRACKET COVER RH


    1. A017F59

      Engage the 4 claws and install the rear inner track bracket cover.

  51. Click here

    INSTALL REAR OUTER TRACK BRACKET COVER RH


    1. A017D2L

      Engage the 4 claws and install the rear outer track bracket cover.

  52. Click here

    INSTALL SEAT TRACK BRACKET COVER RH


    1. A017ERX

      Engage the 8 claws and install the 2 seat track bracket covers.

  53. Click here

    INSTALL REAR SEAT HEADREST ASSEMBLY (for RH Side)

  54. Click here

    INSTALL REAR NO. 1 SEAT ASSEMBLY LH


    1. A017FCR

      Temporarily install the 2 bolts on the front side of the seat.

    2. A017BHD

      Temporarily install the 3 bolts on the rear side of the seat.

    3. Install the rear No. 1 seat assembly with the 5 bolts.

      37 N*m 377 kgf*cm 27 ft.*lbf
  55. Click here

    CONNECT REAR NO. 1 SEAT LOCK CABLE ASSEMBLY LH (w/ Remote Folding Function)


    1. A017DSHE01

      Remove the rear seat reclining control cable from the carpet hole.

    2. Connect the rear seat reclining control cable as shown in the illustration.

    3. A017BYUE01

      Connect the rear No. 1 seat lock cable assembly as shown in the illustration.

    4. A017EVX

      Engage the 2 claws and connect the rear No. 1 seat lock cable assembly as shown in the illustration.

    5. Return the seatback to the upright position.

    6. A017ENNE01

      Pull up the adjuster's lock piece to lock it as shown in the illustration.

      Note:

      When pressing the lock piece, make sure the adjuster's spring is not compress.

  56. Click here

    INSPECT REAR SEAT SLIDE ADJUSTER LOCK (for LH Side)


    1. Check that the left and right adjusters lock simultaneously when sliding the seat.

    2. If the left and right adjusters do not lock simultaneously, adjust by loosening the bolts securing the seat.

  57. Click here

    INSTALL REAR SEAT LEG SIDE COVER LH


    1. A017BXU

      Engage the clip.

    2. Engage the 3 claws and install the rear seat leg side cover.

  58. Click here

    INSTALL REAR INNER TRACK BRACKET COVER LH


    1. A017FUU

      Engage the 4 claws and install the rear inner track bracket cover.

  59. Click here

    INSTALL REAR OUTER TRACK BRACKET COVER LH


    1. A017BNT

      Engage the 4 claws and install the rear outer track bracket cover.

  60. Click here

    INSTALL SEAT TRACK BRACKET COVER LH


    1. A017DZY

      Engage the 8 claws and install the 2 rear seat track bracket covers.

  61. Click here

    INSTALL REAR SEAT HEADREST ASSEMBLY (for LH Side)

  62. Click here

    INSTALL REAR CENTER SEAT ASSEMBLY

  63. Click here

    CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See PageClick here).

  64. Click here

    INSPECT SRS WARNING LIGHT


    1. Inspect the SRS warning light (Click here).