INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE
Install a new gasket to the fuel tank.
Attach the fuel suction tube with pump and gauge to the fuel tank.
Be careful not to bend the arm of the fuel sender gauge.
Align the keyway of the fuel suction tube support with the key of the fuel suction tube with pump and gauge.
Align the triangle mark on a new fuel pump gauge retainer with the "S" mark on the fuel tank while pushing down the fuel suction tube with pump and gauge, and attach the fuel pump gauge retainer.
Using a 6 mm socket hexagon wrench, install SST to the fuel pump gauge retainer.
| 09808-14020 | 09808-01410 | 09808-01420 | 09808-01430 |
Engage the SST claws securely with the fuel pump gauge retainer ribs to secure SST.
Install SST while pressing the SST claws toward the fuel pump gauge retainer (toward the center of SST).
Rotate the fuel pump gauge retainer by hand, then tighten it one complete turn and another half turn using SST. The triangle mark on the fuel pump gauge retainer must be positioned between the "MIN" and "MAX" marks on the fuel tank.
| 09808-14020 | 09808-01410 | 09808-01420 | 09808-01430 |
Do not use any tools other than specified in this operation. Damage to the fuel pump gauge retainer or the fuel tank may result.
Fully tighten the retainer by turning it clockwise while holding SST down. Do not allow the claw of the tank suction tube support to slip out of its groove on the fuel tank.
The ribs on the fuel pump gauge retainer can be fitted into the tips of SST.
Install the fuel pump tube and the tube joint clip.
Check that there are no scratches or foreign objects on the connecting part.
Check that the fuel tube joint is inserted securely.
Check that the tube joint clip is correctly located on the collar of the fuel tube joint.
After installing the tube joint clip, check that the fuel tube joint has not been pulled out of position.
Connect the fuel pump connector.
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
INSPECT FUEL LEAK
Check fuel pump operation.
Connect the intelligent tester to the DLC3.
Turn the ignition switch on (IG) and turn the intelligent tester main switch on.
Do not start the engine.
Select the following menu items: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / FUEL PUMP / SPD.
Check for pressure in the fuel inlet tube from the fuel line. Check that sounds of fuel flowing from the fuel tank can be heard. If no sounds can be heard, check the integration relay, fuel pump, ECM and wiring connectors.
Check for fuel leaks.
Check that there are no fuel leaks from the fuel system after doing any maintenance or repairs. If there is a fuel leak, repair or replace parts as necessary.
Turn the ignition switch off.
Disconnect the intelligent tester from the DLC3.
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).
INSTALL REAR FLOOR SERVICE HOLE COVER
Install new butyl tape to the rear floor service hole cover.
Install the rear floor service hole cover.
Install the front floor carpet.
Install the front floor carpet with the 3 clips. (w/ rear No. 2 seat)
Engage the 3 claws to install the front floor carpet. (w/o rear No. 2 seat)
INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH
Engage the 4 clips and 7 claws.
Install the 2 clips.
Install the deck trim side panel assembly LH with the 2 bolts.
CONNECT REAR NO. 1 SEAT OUTER BELT ASSEMBLY LH
Connect the floor anchor end of the rear No. 1 seat outer belt assembly and install the bolt.
| 42 N*m | 428 kgf*cm | 31 ft.*lbf |
Do not allow the anchor part of the rear No. 1 seat outer belt assembly to overlap the protruding part of the floor panel.
INSTALL FRONT DECK SIDE TRIM COVER LH
Engage the 4 claws and install the 2 front deck side trim covers LH.
INSTALL NO. 2 DECK SIDE TRIM HOOK
Install the No. 2 deck side trim hook with the screw.
INSTALL ROPE HOOK ASSEMBLY (for LH Side)
for Front Side:
Install the rope hook assembly with the bolt.
| 6.5 N*m | 66 kgf*cm | 58 in.*lbf |
Engage the 2 claws.
for Rear Side:
Install the rope hook assembly with the bolt.
| 6.5 N*m | 66 kgf*cm | 58 in.*lbf |
Engage the 2 claws.
INSTALL REAR DECK TRIM COVER (w/o Remote Folding Function)
Engage the 10 claws to install the rear deck trim cover.
INSTALL RECLINING REMOTE CONTROL LEVER BEZEL LH (w/ Remote Folding Function)
Engage the 5 claws to install the reclining remote control lever bezel LH.
INSTALL REAR POWER OUTLET SOCKET COVER
Engage the 2 claws and install the rear power outlet socket cover.
INSTALL REAR POWER POINT SOCKET ASSEMBLY
Engage the claw and install the rear power point socket assembly.
Connect the connector.
INSTALL REAR COMBINATION LIGHT SERVICE COVER LH
Engage the 2 guides and 6 claws, and install the rear combination light service cover LH.
INSTALL SIDE TRIM COVER LH
Engage the 10 claws and install the side trim cover LH.
INSTALL DECK SIDE TRIM LH
Engage the 3 guides and 4 claws as shown in the illustration.
Install the deck side trim LH with the bolt.
INSTALL DECK SIDE TRIM COVER NO.2
Engage the 2 claws and install the deck side trim cover LH.
INSTALL REAR FLOOR FINISH PLATE
Engage the 4 clips and 4 claws, and install the rear floor finish plate.
INSTALL REAR NO. 2 SEAT ASSEMBLY (w/ Rear No. 2 Seat)
Install the 6 bolts on the rear of the seat.
| 37 N*m | 377 kgf*cm | 27 ft.*lbf |
Install the rear No. 2 seat assembly with the bolt.
| 37 N*m | 377 kgf*cm | 27 ft.*lbf |
INSTALL CENTER SEAT CUSHION COVER SUB-ASSEMBLY (w/ Rear No. 2 Seat)
Engage the 2 claws <B>.
Engage the 2 claws <A> to install the center seat cushion cover sub-assembly.
CONNECT REAR NO. 2 SEAT OUTER BELT ASSEMBLY RH (w/ Rear No. 2 Seat)
Use the same procedure as for the LH side.
CONNECT REAR NO. 2 SEAT OUTER BELT ASSEMBLY LH (w/ Rear No. 2 Seat)
Route the rear No. 2 seat outer belt assembly LH through the rubber band as shown in the illustration.
| *1 | Rubber Band |
Install the rear No. 2 seat outer belt assembly LH with the bolt.
| 42 N*m | 428 kgf*cm | 31 ft.*lbf |
After installing the belt, check that it is not twisted.
INSTALL REAR DECK FLOOR BOX (w/o Rear No. 2 Seat)
Install the rear deck floor box with the 2 nuts.
INSTALL DECK FLOOR BOARD ASSEMBLY (w/o Rear No. 2 Seat)
Install the 2 nuts and deck floor board assembly.
Engage the 3 claws.
INSTALL REAR MAT
Install the rear mat.
INSTALL DECK FLOOR BOARD ASSEMBLY (w/ Rear No. 2 Seat)
Install the rear deck floor board assembly with the 4 nuts and 4 bolts.
INSTALL DECK SIDE TRIM BOX LH
Install the deck side trim box LH as shown in the illustration.
Install the 2 deck side trim clips and clip.
INSTALL REAR SEAT SIDE COVER LH (w/ Rear No. 2 Seat)
Engage the 2 clips and install the rear seat side cover LH.
INSTALL DECK SIDE TRIM BOX RH
Install the deck side trim box RH as shown in the illustration.
Install the 2 deck side trim clips and clip.
INSTALL JACK CARRIER ASSEMBLY (for LHD)
Engage the 3 claws, and install the jack carrier assembly.
INSTALL JACK CARRIER ASSEMBLY (for RHD)
Engage the 3 claws, and install the jack carrier assembly.
INSTALL JACK ASSEMBLY (for LHD)
Install the jack assembly.
INSTALL JACK ASSEMBLY (for RHD)
Install the jack assembly.
INSTALL JACK CARRIER CUSHION (for LHD)
Install the jack carrier cushion.
INSTALL JACK CARRIER CUSHION (for RHD)
Install the jack carrier cushion.
INSTALL JACK CARRIER SUPPORT
INSTALL REAR SEAT SIDE COVER RH (w/ Rear No. 2 Seat)
Engage the 2 clips and install the rear seat side cover RH.
INSTALL REAR NO. 1 FLOOR BOARD (w/o Rear No. 2 Seat)
Engage the 3 guides and 3 clips and install the rear No. 1 floor board.
INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)
INSTALL NO. 2 DECK BOARD SUB-ASSEMBLY
Engage the 2 guides and install the No. 2 deck board sub-assembly.
INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY
Engage the 2 guides and install the No. 3 deck board sub-assembly.
INSTALL DECK BOARD ASSEMBLY
Install the deck board assembly.
INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH
Align the alignment mark (red) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the rear door opening trim weatherstrip LH.
After installation, check that the corners fit correctly.
INSTALL REAR DOOR SCUFF PLATE LH
Engage the guide, 3 clips and 5 claws, and install the rear door scuff plate LH.
INSTALL REAR NO. 1 SEAT ASSEMBLY RH
Temporarily install the 2 bolts on the front side of the seat.
Temporarily Install the 3 bolts on the rear side of the seat.
Install the rear No. 1 seat assembly with the 5 bolts.
| 37 N*m | 377 kgf*cm | 27 ft.*lbf |
CONNECT REAR NO. 1 SEAT LOCK CABLE ASSEMBLY RH (w/ Remote Folding Function)
Remove the rear seat reclining control cable from the carpet hole.
Connect the rear seat reclining control cable as shown in the illustration.
Connect the rear No. 1 seat lock cable assembly as shown in the illustration.
Engage the 2 claws and connect the rear No. 1 seat lock cable assembly as shown in the illustration.
Return the seatback to the upright position.
Pull up the adjuster's lock piece to lock it as shown in the illustration.
When pressing the lock piece, make sure the adjuster's spring is not compress.
INSPECT REAR SEAT SLIDE ADJUSTER LOCK (for RH Side)
Check that the left and right adjusters lock simultaneously when sliding the seat.
If the left and right adjusters do not lock simultaneously, adjust by loosening the bolts securing the seat.
INSTALL REAR SEAT LEG SIDE COVER RH
Engage the clip.
Engage the 3 claws and install the rear seat leg side cover.
INSTALL REAR INNER TRACK BRACKET COVER RH
Engage the 4 claws and install the rear inner track bracket cover.
INSTALL REAR OUTER TRACK BRACKET COVER RH
Engage the 4 claws and install the rear outer track bracket cover.
INSTALL SEAT TRACK BRACKET COVER RH
Engage the 8 claws and install the 2 seat track bracket covers.
INSTALL REAR SEAT HEADREST ASSEMBLY (for RH Side)
INSTALL REAR NO. 1 SEAT ASSEMBLY LH
Temporarily install the 2 bolts on the front side of the seat.
Temporarily install the 3 bolts on the rear side of the seat.
Install the rear No. 1 seat assembly with the 5 bolts.
| 37 N*m | 377 kgf*cm | 27 ft.*lbf |
CONNECT REAR NO. 1 SEAT LOCK CABLE ASSEMBLY LH (w/ Remote Folding Function)
Remove the rear seat reclining control cable from the carpet hole.
Connect the rear seat reclining control cable as shown in the illustration.
Connect the rear No. 1 seat lock cable assembly as shown in the illustration.
Engage the 2 claws and connect the rear No. 1 seat lock cable assembly as shown in the illustration.
Return the seatback to the upright position.
Pull up the adjuster's lock piece to lock it as shown in the illustration.
When pressing the lock piece, make sure the adjuster's spring is not compress.
INSPECT REAR SEAT SLIDE ADJUSTER LOCK (for LH Side)
Check that the left and right adjusters lock simultaneously when sliding the seat.
If the left and right adjusters do not lock simultaneously, adjust by loosening the bolts securing the seat.
INSTALL REAR SEAT LEG SIDE COVER LH
Engage the clip.
Engage the 3 claws and install the rear seat leg side cover.
INSTALL REAR INNER TRACK BRACKET COVER LH
Engage the 4 claws and install the rear inner track bracket cover.
INSTALL REAR OUTER TRACK BRACKET COVER LH
Engage the 4 claws and install the rear outer track bracket cover.
INSTALL SEAT TRACK BRACKET COVER LH
Engage the 8 claws and install the 2 rear seat track bracket covers.
INSTALL REAR SEAT HEADREST ASSEMBLY (for LH Side)
INSTALL REAR CENTER SEAT ASSEMBLY
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See PageClick here).
INSPECT SRS WARNING LIGHT
Inspect the SRS warning light (Click here).