FUEL PUMP INSTALLATION


  1. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE


    1. A017CWKE01

      Install a new gasket to the fuel tank.

    2. Attach the fuel suction tube with pump and gauge to the fuel tank.

      Note

      Be careful not to bend the arm of the fuel sender gauge.

    3. Align the keyway of the fuel suction tube support with the key of the fuel suction tube with pump and gauge.

    4. A017B26E01

      Align the triangle mark on a new fuel pump gauge retainer with the "S" mark on the fuel tank while pushing down the fuel suction tube with pump and gauge, and attach the fuel pump gauge retainer.

    5. A017BU2E01

      Using a 6 mm socket hexagon wrench, install SST to the fuel pump gauge retainer.

      SST
      09808-14020   ( 09808-01410, 09808-01420, 09808-01430 )

      Tech Tips


      • Engage the SST claws securely with the fuel pump gauge retainer ribs to secure SST.

      • Install SST while pressing the SST claws toward the fuel pump gauge retainer (toward the center of SST).

    6. A017DEQE01

      Rotate the fuel pump gauge retainer by hand, then tighten it one complete turn and another half turn using SST. The triangle mark on the fuel pump gauge retainer must be positioned between the "MIN" and "MAX" marks on the fuel tank.

      SST
      09808-14020   ( 09808-01410, 09808-01420, 09808-01430 )

      Note


      • Do not use any tools other than specified in this operation. Damage to the fuel pump gauge retainer or the fuel tank may result.

      • Fully tighten the retainer by turning it clockwise while holding SST down. Do not allow the claw of the tank suction tube support to slip out of its groove on the fuel tank.

      Tech Tips

      The ribs on the fuel pump gauge retainer can be fitted into the tips of SST.

    7. A017C8NE01

      Install the fuel pump tube and the tube joint clip.

      Note


      • Check that there are no scratches or foreign objects on the connecting part.

      • Check that the fuel tube joint is inserted securely.

      • Check that the tube joint clip is correctly located on the collar of the fuel tube joint.

      • After installing the tube joint clip, check that the fuel tube joint has not been pulled out of position.

    8. Connect the fuel pump connector.

  2. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  3. INSPECT FUEL LEAK


    1. Check fuel pump operation.


      1. Connect the intelligent tester to the DLC3.

      2. Turn the ignition switch on (IG) and turn the intelligent tester main switch on.

        Note

        Do not start the engine.

      3. Select the following menu items: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / FUEL PUMP / SPD.

      4. Check for pressure in the fuel inlet tube from the fuel line. Check that sounds of fuel flowing from the fuel tank can be heard. If no sounds can be heard, check the integration relay, fuel pump, ECM and wiring connectors.

    2. Check for fuel leaks.


      1. Check that there are no fuel leaks from the fuel system after doing any maintenance or repairs. If there is a fuel leak, repair or replace parts as necessary.

    3. Turn the ignition switch off.

    4. Disconnect the intelligent tester from the DLC3.

  4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  5. INSTALL REAR FLOOR SERVICE HOLE COVER


    1. A017B8RE01

      Install new butyl tape to the rear floor service hole cover.

    2. Install the rear floor service hole cover.

    3. Install the front floor carpet.


      1. A017C85

        Install the front floor carpet with the 3 clips. (w/ rear No. 2 seat)

      2. A017EIU

        Engage the 3 claws to install the front floor carpet. (w/o rear No. 2 seat)

  6. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH


    1. Engage the 4 clips and the 7 claws.

    2. Install the 2 clips.

    3. Install the deck trim side panel assembly LH with the 2 bolts.

      A017FE0

  7. CONNECT REAR NO. 1 SEAT OUTER BELT ASSEMBLY LH


    1. A017FLFE01

      Connect the floor anchor end of the rear No. 1 seat outer belt assembly and install the bolt.

      Torque:
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }

      Note

      Do not allow the anchor part of the rear No. 1 seat outer belt assembly to overlap the protruding part of the floor panel.

  8. INSTALL FRONT DECK SIDE TRIM COVER LH


    1. A017EJB

      Engage the 4 claws and install the 2 front deck side trim covers LH.

  9. INSTALL NO. 2 DECK SIDE TRIM HOOK


    1. A017CPF

      Install the No. 2 deck side trim hook with the screw.

  10. INSTALL ROPE HOOK ASSEMBLY (for LH Side)


    1. A017D0J

      for Front Side:


      1. Install the rope hook assembly with the bolt.

        Torque:
        6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

      2. Engage the 2 claws.

    2. A017DHF

      for Rear Side:


      1. Install the rope hook assembly with the bolt.

        Torque:
        6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

      2. Engage the 2 claws.

  11. INSTALL REAR DECK TRIM COVER (w/o Remote Folding Function)


    1. A017EYF

      Engage the 10 claws and install the rear deck trim cover.

  12. INSTALL RECLINING REMOTE CONTROL LEVER BEZEL LH (w/ Remote Folding Function)


    1. A017FIS

      Engage the 5 claws and install the reclining remote control bezel LH.

  13. INSTALL REAR POWER OUTLET SOCKET COVER


    1. A017B0H

      Engage the 2 claws and install the rear power outlet socket cover.

  14. INSTALL REAR POWER POINT SOCKET ASSEMBLY


    1. A017BVH

      Engage the claw and install the rear power point socket assembly.

    2. Connect the connector.

  15. INSTALL REAR COMBINATION LIGHT SERVICE COVER LH


    1. A017BGW

      Engage the 2 guides and 6 claws, and install the rear combination light service cover LH.

  16. INSTALL SIDE TRIM COVER LH


    1. A017EO1

      Engage the 10 claws and install the side trim cover LH.

  17. INSTALL DECK SIDE TRIM LH


    1. A017BAR

      Engage the 3 guides and 4 claws as shown in the illustration.

    2. A017F36

      Install the deck side trim LH with the bolt.

  18. INSTALL DECK SIDE TRIM COVER NO.2


    1. A017BA5

      Engage the 2 claws and install the deck side trim cover LH.

  19. INSTALL REAR FLOOR FINISH PLATE


    1. A017BSY

      Engage the 4 clips and the 4 claws, and install the rear floor finish plate.

  20. INSTALL REAR NO. 2 SEAT ASSEMBLY (w/ Rear No. 2 Seat)


    1. A017E5S

      Install the rear No. 2 seat assembly with the 4 bolts.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  21. CONNECT REAR SEAT LAP TYPE BELT ASSEMBLY LH (w/ Rear No. 2 Seat)


    1. A017F2F

      Install the rear seat lap type belt assembly LH with the bolt.

      Torque:
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }

      Note

      After installing the belt, check that it is not twisted.

  22. CONNECT REAR SEAT LAP TYPE BELT ASSEMBLY RH (w/ Rear No. 2 Seat)


    1. Install the rear seat lap type belt assembly RH with the bolt.

      Torque:
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }

      Note

      After installing the belt, check that it is not twisted.

  23. INSTALL REAR NO. 2 SEAT INNER BELT ASSEMBLY (w/ Rear No. 2 Seat)


    1. A017GAE

      Install the rear No. 2 seat inner belt assembly with the bolt.

      Torque:
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }

      Note

      Do not allow the anchor part of the rear No. 2 seat inner belt assembly to overlap the protruding part of the rear No. 2 seat bracket.

      Tech Tips

      Use the same procedure for the RH side and LH side.

  24. INSTALL REAR DECK FLOOR BOX (w/o Rear No. 2 Seat)


    1. A017D8N

      Install the rear deck floor box with the 2 nuts.

  25. INSTALL DECK FLOOR BOARD ASSEMBLY (w/o Rear No. 2 Seat)


    1. A017FMA

      Install the 2 nuts and the deck floor board assembly.

    2. Engage the 3 claws.

  26. INSTALL REAR MAT


    1. A017F51

      Install the rear mat.

  27. INSTALL DECK FLOOR BOARD ASSEMBLY (w/ Rear No. 2 Seat)


    1. A017G15

      Install the rear deck floor board assembly with the 4 nuts and 4 bolts.

  28. INSTALL DECK SIDE TRIM BOX LH


    1. Install the deck side trim box LH as shown in the illustration.

      A017CIY
    2. A017BZVE01

      Install the 2 deck side trim clips and the clip.

  29. INSTALL REAR SEAT SIDE COVER LH (w/ Rear No. 2 Seat)


    1. A017BBU

      Engage the 2 clips and install the rear seat side cover LH.

  30. INSTALL DECK SIDE TRIM BOX RH


    1. Install the deck side trim box RH as shown in the illustration.

      A017EFK
    2. A017FOPE01

      Install the 2 deck side trim clips and the clip.

  31. INSTALL JACK CARRIER ASSEMBLY (for LHD)


    1. A017FWH

      Engage the 3 claws, and install the jack carrier assembly.

  32. INSTALL JACK CARRIER ASSEMBLY (for RHD)


    1. A017G4W

      Engage the 3 claws, and install the jack carrier assembly.

  33. INSTALL JACK ASSEMBLY (for LHD)


    1. A017EKS

      Install the jack assembly.

  34. INSTALL JACK ASSEMBLY (for RHD)


    1. A017DSX

      Install the jack assembly.

  35. INSTALL JACK CARRIER CUSHION (for LHD)


    1. A017ENI

      Install the jack carrier cushion.

  36. INSTALL JACK CARRIER CUSHION (for RHD)


    1. A017D41

      Install the jack carrier cushion.

  37. INSTALL JACK CARRIER SUPPORT

  38. INSTALL REAR SEAT SIDE COVER RH (w/ Rear No. 2 Seat)


    1. A017EH1

      Engage the 2 clips and install the rear seat side cover RH.

  39. INSTALL REAR NO. 1 FLOOR BOARD (w/o Rear No. 2 Seat)


    1. A017CVI

      Engage the 3 guides and 3 clips and install the rear No. 1 floor board.

  40. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

  41. INSTALL NO. 2 DECK BOARD SUB-ASSEMBLY


    1. A017D36

      Engage the 2 guides and install the No. 2 deck board sub-assembly.

  42. INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY


    1. A017F31

      Engage the 2 guides and install the No. 3 deck board sub-assembly.

  43. INSTALL DECK BOARD ASSEMBLY


    1. A017CPI

      Install the deck board sub-assembly.

  44. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH


    1. A017F49E01

      Align the alignment mark (red) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the rear door opening trim weatherstrip LH.

      Note

      After installation, check that the corners fit correctly.

  45. INSTALL REAR DOOR SCUFF PLATE LH


    1. A017D4T

      Engage the guide, 3 clips and 5 claws, and install the rear door scuff plate LH.

  46. INSTALL REAR NO. 1 SEAT ASSEMBLY RH


    1. A017D5O

      Temporarily install the 2 bolts on the front side of the seat.

    2. A017EZ3

      Temporarily Install the 3 bolts on the rear side of the seat.

    3. Install the rear No. 1 seat assembly with the 5 bolts.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  47. CONNECT REAR NO. 1 SEAT LOCK CABLE ASSEMBLY RH (w/ Remote Folding Function)


    1. Remove the rear seat reclining control cable from the carpet hole.

      A017EI7E01

    2. Connect the rear seat reclining control cable as shown in the illustration.

    3. Connect the rear No. 1 seat lock cable assembly as shown in the illustration.

      A017CUJE01
    4. A017COZ

      Engage the 2 claws and connect the rear No. 1 seat lock cable assembly as shown in the illustration.

    5. Return the seatback to the upright position.

    6. Pull up the adjuster's lock piece to lock it as shown in the illustration.

      A017G4AE01

      Note

      When pressing the lock piece, make sure the adjuster's spring is not compress.

  48. INSPECT REAR SEAT SLIDE ADJUSTER LOCK (for RH Side)


    1. Check that the left and right adjusters lock simultaneously when sliding the seat.

    2. If the left and right adjusters do not lock simultaneously, adjust by loosening the bolts securing the seat.

  49. INSTALL REAR SEAT LEG SIDE COVER RH


    1. A017F28

      Engage the clip.

    2. Engage the 3 claws and install the rear seat leg side cover.

  50. INSTALL REAR INNER TRACK BRACKET COVER RH


    1. A017F59

      Engage the 4 claws and install the rear inner track bracket cover.

  51. INSTALL REAR OUTER TRACK BRACKET COVER RH


    1. A017D2L

      Engage the 4 claws and install the rear outer track bracket cover.

  52. INSTALL SEAT TRACK BRACKET COVER RH


    1. A017ERX

      Engage the 8 claws and install the 2 seat track bracket covers.

  53. INSTALL REAR SEAT HEADREST ASSEMBLY (for RH Side)

  54. INSTALL REAR NO. 1 SEAT ASSEMBLY LH


    1. A017FCR

      Temporarily install the 2 bolts on the front side of the seat.

    2. A017BHD

      Temporarily install the 3 bolts on the rear side of the seat.

    3. Install the rear No. 1 seat assembly with the 5 bolts.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

  55. CONNECT REAR NO. 1 SEAT LOCK CABLE ASSEMBLY LH (w/ Remote Folding Function)


    1. Remove the rear seat reclining control cable from the carpet hole.

      A017DSHE01

    2. Connect the rear seat reclining control cable as shown in the illustration.

    3. Connect the rear No. 1 seat lock cable assembly as shown in the illustration.

      A017BYUE01
    4. A017EVX

      Engage the 2 claws and connect the rear No. 1 seat lock cable assembly as shown in the illustration.

    5. Return the seatback to the upright position.

    6. Pull up the adjuster's lock piece to lock it as shown in the illustration.

      A017ENNE01

      Note

      When pressing the lock piece, make sure the adjuster's spring is not compress.

  56. INSPECT REAR SEAT SLIDE ADJUSTER LOCK (for LH Side)


    1. Check that the left and right adjusters lock simultaneously when sliding the seat.

    2. If the left and right adjusters do not lock simultaneously, adjust by loosening the bolts securing the seat.

  57. INSTALL REAR SEAT LEG SIDE COVER LH


    1. A017BXU

      Engage the clip.

    2. Engage the 3 claws and install the rear seat leg side cover.

  58. INSTALL REAR INNER TRACK BRACKET COVER LH


    1. A017FUU

      Engage the 4 claws and install the rear inner track bracket cover.

  59. INSTALL REAR OUTER TRACK BRACKET COVER LH


    1. A017BNT

      Engage the 4 claws and install the rear outer track bracket cover.

  60. INSTALL SEAT TRACK BRACKET COVER LH


    1. A017DZY

      Engage the 8 claws and install the 2 rear seat track bracket covers.

  61. INSTALL REAR SEAT HEADREST ASSEMBLY (for LH Side)

  62. INSTALL REAR CENTER SEAT ASSEMBLY

  63. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  64. INSPECT SRS WARNING LIGHT


    1. Inspect the SRS warning light Click here.