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ENGINE UNIT REASSEMBLY

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  1. Click here

    INSTALL ENGINE REAR OIL SEAL


    1. Place the engine rear oil seal retainer on wooden blocks.

    2. A017FQ3E01

      Using SST, tap in a new engine rear oil seal until its surface is flush with the engine rear oil seal retainer edge.

      09223-15030
      09950-70010 09951-07100
      Note:

      • Keep the lip free of foreign matter.

      • Do not tap in the engine rear oil seal at an angle.

  2. Click here

    INSTALL ENGINE REAR OIL SEAL RETAINER


    1. A017C73E04

      Apply seal packing in a continuous line as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal Diameter
      2.0 to 3.0 mm (0.079 to 0.118 in.)
      Note:

      • Remove any oil from the contact surfaces.

      • Install the engine rear oil seal retainer within 3 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    2. A017G64E01

      Install the engine rear oil seal retainer with the 6 bolts.

      10 N*m 102 kgf*cm 7 ft.*lbf
      Note:

      Be sure to apply adhesive 1324 to the bolts in the places indicated by (A) before installing them.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
  3. Click here

    INSTALL WATER INLET PIPE


    1. A017DCT

      Install the water inlet pipe with the 2 bolts.

      10 N*m 102 kgf*cm 7 ft.*lbf

    2. Install the No. 1 water by-pass hose.

  4. Click here

    INSTALL CYLINDER HEAD SUB-ASSEMBLY RH


    1. A017FK3E01

      Place the cylinder head gasket on the cylinder block surface with the lot No. stamp facing upward.

      Note:

      • Be careful of the installation direction.

      • Gently lower the cylinder head sub-assembly RH in order not to damage the cylinder head gasket with the bottom part of the head.

    2. Place the cylinder head sub-assembly RH on the cylinder block sub-assembly.

      Note:

      Be careful not to allow oil to adhere to the bottom part of the cylinder head sub-assembly RH.

      Tip:

      The cylinder head bolts are tightened in 3 progressive steps.

    3. Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.

    4. Step 1


      1. A017FOYE02

        Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8 cylinder head bolts with the plate washers in several steps and in the order shown in the illustration.

        36 N*m 367 kgf*cm 27 ft.*lbf
    5. A017F4AE02

      Step 2


      1. Mark each cylinder head bolt head with paint as shown in the illustration.

      2. Tighten the cylinder head bolts another 90°.

    6. Step 3


      1. Tighten the cylinder head bolts an additional 90°.

      2. Check that the painted mark is now facing rearward.

  5. Click here

    INSTALL CYLINDER HEAD SUB-ASSEMBLY LH


    1. A017EY0E01

      Place the No. 2 cylinder head gasket on the cylinder block surface with the lot No. stamp facing upward.

      Note:

      • Be careful of the installation direction.

      • Gently lower the cylinder head sub-assembly LH in order not to damage the No. 2 cylinder head gasket with the bottom part of the head.

    2. Place the cylinder head sub-assembly LH on the cylinder block sub-assembly.

      Note:

      Be careful not to allow oil to adhere to the bottom part of the cylinder head sub-assembly LH.

      Tip:

      The cylinder head bolts are tightened in 3 progressive steps.

    3. Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.

    4. Step 1


      1. A017DQUE02

        Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8 cylinder head bolts with the plate washers in several steps in the order shown in the illustration.

        36 N*m 367 kgf*cm 27 ft.*lbf
    5. A017F4AE02

      Step 2


      1. Mark each cylinder head bolt head with paint as shown in the illustration.

      2. Tighten the cylinder head bolts another 90°.

    6. Step 3


      1. Tighten the cylinder head bolts an additional 90°.

      2. Check that the painted mark is now facing rearward.

    7. A017D6GE02

      Tighten the 2 bolts in the order shown in the illustration.

      30 N*m 306 kgf*cm 22 ft.*lbf
  6. Click here

    INSTALL VALVE LASH ADJUSTER ASSEMBLY

    Note:

    • Keep the valve lash adjuster assembly free of dirt and foreign matter.

    • Only use clean engine oil.


    1. Place the valve lash adjuster assembly into a container filled with engine oil.

    2. A017BTWE06

      Insert the tip of SST into the valve lash adjuster assembly plunger and use the tip to press down on the check ball inside the plunger.

      09276-75010

    3. Squeeze SST and valve lash adjuster assembly together to move the plunger up and down 5 to 6 times.

    4. Check the movement of the plunger and bleed the air.

      OK
      Plunger moves up and down.
      Note:

      When bleeding air from the high-pressure chamber, make sure that the tip of SST is actually pressing the check ball as shown in the illustration. If the check ball is not pressed, air will not bleed.

    5. After bleeding the air, remove SST. Then, try to press the plunger quickly and firmly by hand.

      OK
      Plunger is very difficult to move.

      If the result is not as specified, replace the valve lash adjuster assembly.

    6. Install the valve lash adjuster assemblies.

      Note:

      Install each valve lash adjuster assembly to the same place it was removed from.

  7. Click here

    INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY


    1. Apply engine oil to the valve lash adjuster assembly tip and valve stem cap end.

    2. A017BLZE16

      Install the No. 1 valve rocker arm sub-assembly as shown in the illustration.

  8. Click here

    INSTALL CAMSHAFT BEARING CAP (for Bank 1)


    1. Apply engine oil to the camshaft journals, camshaft housing sub-assembly RH and camshaft bearing caps.

    2. Install the camshaft and No. 2 camshaft to the camshaft housing sub-assembly RH.

    3. A017C1E

      Make sure to install the camshaft bearing caps in each proper position and direction according to the marks and numbers.

    4. A017E93E01

      Temporarily tighten the 8 camshaft bearing cap bolts in the order shown in the illustration.

      10 N*m 102 kgf*cm 7 ft.*lbf
  9. Click here

    INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY RH


    1. A017BLZE16

      Make sure that the No. 1 valve rocker arm sub-assembly is installed as shown in the illustration.

    2. A017CSQE04

      Apply seal packing in a continuous line as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal Diameter
      3.5 to 4.5 mm (0.138 to 0.177 in.)
      Note:

      • Remove any oil from the contact surfaces.

      • Install the camshaft housing sub-assembly RH within 3 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    3. A017CTOE01

      Install the camshaft housing sub-assembly RH and tighten the 12 bolts in the order shown in the illustration.

      28 N*m 286 kgf*cm 21 ft.*lbf
      Note:

      • When installing the camshaft housing sub-assembly RH, it is necessary to correctly position the camshafts as shown in the illustration. Failure to do so may result in damage due to contact between the pistons and valves. If a camshaft is rotated, valve contact with a piston at TDC will occur.

      • If any of the bolts are loosened during installation, remove the camshaft housing sub-assembly RH, clean the installation surfaces, and reapply seal packing.

      • If the camshaft housing sub-assembly RH is removed because any of the bolts are loosened during installation, make sure that the previously applied seal packing does not enter any oil passages.

    4. A017CEQE02

      Tighten the 8 bolts in the order shown in the illustration.

      16 N*m 163 kgf*cm 12 ft.*lbf
  10. Click here

    INSTALL CAMSHAFT BEARING CAP (for Bank 2)


    1. Apply engine oil to the camshaft journals, camshaft housing sub-assembly LH and camshaft bearing caps.

    2. Install the No. 3 camshaft and No. 4 camshaft to the camshaft housing sub-assembly LH.

    3. A017C7R

      Make sure to install camshaft bearing caps in each proper position and direction according to the marks and numbers.

    4. A017DI4E01

      Temporarily tighten the 8 bolts in the order shown in the illustration.

      10 N*m 102 kgf*cm 7 ft.*lbf
  11. Click here

    INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY LH


    1. A017BLZE16

      Make sure that the No. 1 valve rocker arm sub-assembly is installed as shown in the illustration.

    2. A017DL9E05

      Apply seal packing in a continuous line as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal Diameter
      3.5 to 4.5 mm (0.138 to 0.177 in.)
      Note:

      • Remove any oil from the contact surface.

      • Install the camshaft housing sub-assembly LH within 3 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    3. A017DYCE01

      Install the camshaft housing sub-assembly LH and tighten the 13 bolts in the order shown in the illustration.

      28 N*m 286 kgf*cm 21 ft.*lbf
      Note:

      • When installing the camshaft housing sub-assembly LH, it is necessary to correctly position the camshafts as shown in the illustration. Failure to do so may result in damage due to contact between the pistons and valves. If a camshaft is rotated, valve contact with a piston at TDC will occur.

      • If any of the bolts are loosened during installation, remove the camshaft housing sub-assembly LH, clean the installation surfaces, and reapply seal packing.

      • If the camshaft housing sub-assembly LH is removed because any of the bolts are loosened during installation, make sure that the previously applied seal packing does not enter any oil passages.

    4. A017F42E02

      Tighten the 8 bolts in the order shown in the illustration.

      16 N*m 163 kgf*cm 12 ft.*lbf
  12. Click here

    INSTALL NO. 2 CHAIN TENSIONER ASSEMBLY


    1. A017DHNE02

      Install the No. 2 chain tensioner assembly with the bolt.

      21 N*m 214 kgf*cm 15 ft.*lbf

    2. While pushing in the No. 2 chain tensioner assembly, insert a pin of 1.0 mm (0.039 in.) diameter into the hole to hold it.

  13. Click here

    INSTALL CAMSHAFT TIMING GEARS AND NO. 2 CHAIN SUB-ASSEMBLY (for Bank 1)


    1. A017ESIE16

      Align the mark plates (yellow) with the timing marks (1-dot mark or groove) of the camshaft timing gear assemblies as shown in the illustration.

    2. Apply a light coat of engine oil to the bolt threads and bolt-seating surface.

    3. Align the knock pin of the camshaft with the pin hole of the camshaft timing gear assembly. Install the camshaft timing gear assembly and camshaft timing exhaust gear RH with the No. 2 chain sub-assembly installed.

    4. A017B01E01

      Hold the hexagonal portion of each camshaft with a wrench, and tighten the bolt of the camshaft timing gear assembly and camshaft timing exhaust gear assembly RH.

      100 N*m 1020 kgf*cm 74 ft.*lbf

    5. Remove the pin from the No. 2 chain tensioner assembly.

  14. Click here

    INSTALL NO. 3 CHAIN TENSIONER ASSEMBLY


    1. A017F6WE02

      Install the No. 3 chain tensioner assembly with the bolt.

      21 N*m 214 kgf*cm 15 ft.*lbf

    2. While pushing in the No. 3 chain tensioner assembly, insert a pin of 1.0 mm diameter (0.039 in.) into the hole to hold it.

  15. Click here

    INSTALL CAMSHAFT TIMING GEARS AND NO. 2 CHAIN SUB-ASSEMBLY (for Bank 2)


    1. A017B89E06

      Align the mark plates (yellow) with the timing marks (2-dot mark or 2 grooves) of the camshaft timing gear assemblies as shown in the illustration.

    2. Apply a light coat of engine oil to the bolt threads and bolt-seating surface.

    3. Align the knock pin of the camshaft with the pin hole of the camshaft timing gear assembly. Install the camshaft timing gear assembly and camshaft timing exhaust gear LH with the No. 2 chain sub-assembly installed.

    4. A017D8YE02

      Hold the hexagonal portion of each camshaft with a wrench, and tighten the bolt of the camshaft timing gear assembly and camshaft timing exhaust gear assembly LH.

      100 N*m 1020 kgf*cm 74 ft.*lbf

    5. Remove the pin from the No. 3 chain tensioner assembly.

  16. Click here

    INSTALL NO. 1 CHAIN VIBRATION DAMPER


    1. A017BIS

      Install the No. 1 chain vibration damper with the 2 bolts.

      23 N*m 230 kgf*cm 17 ft.*lbf
  17. Click here

    INSTALL NO. 2 CHAIN VIBRATION DAMPER


    1. Install the 2 No. 2 chain vibration dampers.

  18. Click here

    INSTALL CRANKSHAFT TIMING SPROCKET


    1. A017FLA

      Install the 2 keys and crankshaft timing sprocket as shown in the illustration.

  19. Click here

    INSTALL IDLE SPROCKET ASSEMBLY


    1. A017DMBE01

      Apply a light coat of engine oil to the rotating surface of the No. 1 idle gear shaft.

    2. Temporarily install the No. 1 idle gear shaft and idle sprocket assembly with the No. 2 idle gear shaft while aligning the knock pin of the No. 1 idle gear shaft with the knock pin groove of the cylinder block sub-assembly.

      Note:

      Be careful of the idle gear installation position.

      Tip:

      Check that no foreign matter is on the No. 1 or No. 2 idle gear shafts.

    3. Using a 10 mm hexagon wrench, tighten the No. 2 idle gear shaft.

      60 N*m 612 kgf*cm 44 ft.*lbf
      Tip:

      After installing the idle sprocket assembly, check that it turns smoothly.

  20. Click here

    INSTALL CHAIN SUB-ASSEMBLY


    1. A017D57E02

      Align the mark plates and timing marks as shown in the illustration and install the chain sub-assembly.

      Tip:

      The camshaft mark plates are orange.

    2. A017D6Y

      Do not pass the chain sub-assembly over the crankshaft, just temporarily place it on the crankshaft.

    3. A017CPCE21

      Turn the camshaft timing gear assembly on bank 1 counterclockwise to tighten the chain sub-assembly between the banks.

      Note:

      When the idle sprocket assembly is reused, align the chain plate with the mark where the plate had been in order to tighten the chain sub-assembly between the banks.

    4. A017BKGE03

      Align the mark plate and timing marks as shown in the illustration and install the chain sub-assembly onto the crankshaft timing sprocket.

      Tip:

      The crankshaft mark plate is yellow.

    5. Temporarily tighten the pulley set bolt.

    6. A017BSAE04

      Turn the crankshaft clockwise to set it to the RH block bore center line (TDC/compression).

  21. Click here

    INSTALL CHAIN TENSIONER SLIPPER


    1. Install the chain tensioner slipper.

  22. Click here

    INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY


    1. A017CI1E01

      Move the stopper plate upward to release the lock, and push the plunger deep into the No. 1 chain tensioner assembly.

    2. Move the stopper plate downward to set the lock, and insert a hexagon wrench into the hole of the stopper plate.

    3. A017FY1

      Install the No. 1 chain tensioner assembly with the 2 bolts.

      10 N*m 102 kgf*cm 7 ft.*lbf
    4. A017CZZE05

      Remove the hexagon wrench from the No. 1 chain tensioner assembly. Check that each timing mark is aligned with the crankshaft at the TDC/compression.

    5. Remove the pulley set bolt.

  23. Click here

    INSTALL TIMING CHAIN CASE OIL SEAL


    1. A017DW1E04

      Using SST, tap in a new timing chain case oil seal until its surface is flush with the timing chain cover sub-assembly edge.

      09223-22010
      09506-35010
      Note:

      • Keep the lip free of foreign matter.

      • Do not tap in the timing chain case oil seal at an angle.

      • Make sure that the timing chain case oil seal edge does not stick out of the timing chain cover sub-assembly.

  24. Click here

    INSTALL WATER PUMP ASSEMBLY


    1. A017G62E03

      Install a new water pump gasket and the water pump assembly with the 8 bolts.

      9.1 N*m 93 kgf*cm 81 in.*lbf
      Note:

      Be sure to replace the bolts indicated by (A) with new ones or reuse them after applying adhesive 1344.

  25. Click here

    INSTALL TIMING CHAIN COVER SUB-ASSEMBLY


    1. A017G4RE13

      Apply seal packing in a continuous line to the engine unit as shown in the following illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal Diameter
      3.0 mm (0.118 in.) or more
      Note:

      • Be sure to clean the contact surfaces, especially the surfaces indicated by (B) in the illustration.

      • If there is oil on the contact surfaces, wipe them with an oil-free cloth before applying seal packing.

      • Install the timing chain cover sub-assembly within 3 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    2. A017BR8E13

      Apply seal packing in a continuous line to the timing chain cover sub-assembly as shown in the following illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent
      Note:

      • If there is oil on the contact surfaces, wipe them with an oil-free cloth before applying seal packing.

      • Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 15 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

      Seal Packing Application Chart
      Area Seal Packing Diameter Application Position from Inside Seal Line
      Continuous Line Area 4.5 mm (0.177 in.) or more 3.0 to 4.0 mm (0.118 to 0.157 in.)
      Alternate Long and Dashed Line Area 3.5 mm (0.138 in.) or more 2.0 to 3.0 mm (0.079 to 0.118 in.)
      Dashed Line Area 3.5 mm (0.138 in.) or more 3.0 to 4.0 mm (0.118 to 0.157 in.)
      Diagonal Line Area 6.0 mm (0.236 in.) or more 5.0 mm (0.197 in.)
    3. A017F8XE01

      Install a new gasket.

    4. A017ED2E04

      Align the oil pump's drive rotor spline and the crankshaft as shown in the illustration. Install the spline and timing chain cover sub-assembly to the crankshaft.

    5. A017BG1E05

      Temporarily tighten the timing chain cover sub-assembly with the 23 bolts and 2 nuts.

      Bolt Length
      Item Length
      Bolt A 40 mm (1.57 in.)
      Bolt B 55 mm (2.17 in.)
      Bolt C 25 mm (0.98 in.)
      Note:

      Make sure that there is no oil on the bolt and nut threads.

    6. Fully tighten the bolts in this order: Area 1 and Area 2.

      21 N*m 214 kgf*cm 15 ft.*lbf

    7. Fully tighten the bolts in Area 3.

      21 N*m 214 kgf*cm 15 ft.*lbf
      Tip:

      Tighten the bolts and nuts from top to bottom as shown in the illustration.

    8. Fully tighten the bolts in Area 4.

      Bolt A
      43 N*m 438 kgf*cm 32 ft.*lbf
      Except Bolt A
      21 N*m 214 kgf*cm 15 ft.*lbf
      Tip:

      Tighten the bolts from bottom to top as shown in the illustration.

    9. Install a new chain cover plate gasket and the chain cover plate with the 4 bolts.

      9.1 N*m 93 kgf*cm 81 in.*lbf
  26. Click here

    INSTALL WATER INLET HOUSING


    1. A017E0AE01

      Install 2 new O-rings.

      Tip:

      Apply a small amount of water or soapy water to O-ring (A) shown in the illustration before installation.

    2. A017DTGE01

      Install the 2 stud bolts.

      4.0 N*m 41 kgf*cm 35 in.*lbf
    3. A017F72E01

      Install the water inlet housing with the 2 bolts and nut.

      10 N*m 102 kgf*cm 7 ft.*lbf
      Note:

      Be careful that the O-ring does not get caught between the parts.

    4. Connect the No. 1 water by-pass hose.

    5. Apply adhesive around the drain cock assembly.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    6. Install the drain cock assembly to the water inlet housing.

      30 N*m 306 kgf*cm 22 ft.*lbf

    7. Install the drain cock plug to the drain cock assembly.

      13 N*m 130 kgf*cm 9 ft.*lbf

    8. Install a new gasket to the thermostat.

    9. A017FNME01

      Align the thermostat jiggle valve with the upper stud bolt, and insert the thermostat in the water inlet housing.

      Tip:

      The jiggle valve may be set within 10° of either side of the prescribed position.

    10. A017ECE

      Install the water inlet with the 2 nuts.

      10 N*m 102 kgf*cm 7 ft.*lbf
  27. Click here

    INSTALL NO. 1 FRONT ENGINE MOUNTING BRACKET LH


    1. A017CXLE01

      Install the No. 1 front engine mounting bracket LH with the 6 bolts.

      54 N*m 551 kgf*cm 40 ft.*lbf
      Note:

      • Install the water inlet and No. 1 front engine mounting bracket LH within 15 minutes of installing the timing chain cover sub-assembly.

      • Do not start the engine for at least 2 hours after installation.

    2. When replacing a stud bolt, install it by using an E8 "TORX" socket wrench.

      10 N*m 102 kgf*cm 7 ft.*lbf
  28. Click here

    INSTALL NO. 1 OIL PAN BAFFLE PLATE


    1. A017ETBE01

      Install the No. 1 oil pan baffle plate with the 7 bolts.

      10 N*m 102 kgf*cm 7 ft.*lbf
      Tip:

      Temporarily tighten the 7 bolts. Fully tighten 2 bolts (A) as shown in the illustration before tightening the other bolts.

  29. Click here

    INSTALL OIL PAN SUB-ASSEMBLY


    1. A017EK0E02

      Using an E8 "TORX" socket wrench, install the 4 stud bolts.

      Table 1. Text in Illustration
      *a Lower Cylinder Block *b Timing Chain Cover
      *c Oil Pan Sub-assembly LH Side - -
      Bolt A
      10 N*m 102 kgf*cm 7 ft.*lbf
      Bolt B
      9.0 N*m 92 kgf*cm 80 in.*lbf
    2. A017D6L

      Install 2 new O-rings.

    3. A017EG7E05

      Apply seal packing in a continuous line as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal Diameter
      3.0 to 4.0 mm (0.118 to 0.157 in.)
      Note:

      • Remove any oil from the contact surface.

      • Install the oil pan sub-assembly within 3 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    4. A017FQ1E02

      Install the oil pan sub-assembly with the 16 bolts and 2 nuts.

      Bolt A
      10 N*m 102 kgf*cm 7 ft.*lbf
      Except Bolt A
      21 N*m 214 kgf*cm 15 ft.*lbf
  30. Click here

    INSTALL OIL STRAINER SUB-ASSEMBLY


    1. A017BUKE11

      Using an E6 "TORX" socket wrench, install the stud bolts as shown in the illustration.

      4.0 N*m 41 kgf*cm 35 in.*lbf
    2. A017DJHE01

      Install a new gasket and the oil strainer sub-assembly with the bolt and 2 nuts.

      10 N*m 102 kgf*cm 7 ft.*lbf
  31. Click here

    INSTALL NO. 2 OIL PAN SUB-ASSEMBLY


    1. A017EWDE01

      Using an E6 "TORX" socket wrench, install the stud bolts as shown in the illustration.

      4.0 N*m 41 kgf*cm 35 in.*lbf
    2. A017C1JE04

      Apply seal packing in a continuous line as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal Diameter
      3.0 to 4.0 mm (0.118 to 0.157 in.)
      Note:

      • Remove any oil from the contact surface.

      • Install the No. 2 oil pan sub-assembly within 3 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    3. A017B87E01

      Install the No. 2 oil pan sub-assembly with the 16 bolts and 2 nuts.

      10 N*m 102 kgf*cm 7 ft.*lbf
  32. Click here

    INSTALL OIL PAN DRAIN PLUG


    1. A017B5U

      Install a new oil pan drain plug gasket and the oil pan drain plug.

      40 N*m 408 kgf*cm 30 ft.*lbf
  33. Click here

    INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 1)


    1. A017G6LE01

      Apply seal packing as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Note:

      • Remove any oil from the contact surface.

      • Install the cylinder head cover sub-assembly within 3 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    2. A017F2Q

      Install 3 new gaskets as shown in the illustration.

    3. Install a new cylinder head cover gasket to the cylinder head cover sub-assembly.

    4. A017CFIE01

      Install a cylinder head cover sub-assembly with the 12 bolts and a new seal washer.

      Bolt A
      21 N*m 214 kgf*cm 15 ft.*lbf
      Except bolt A
      10 N*m 102 kgf*cm 7 ft.*lbf
      Tip:

      After tightening all bolts, check the tightening torque of 1 and 11. Retighten the bolt if necessary.

  34. Click here

    INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 2)


    1. A017EYBE01

      Apply seal packing as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Note:

      • Remove any oil from the contact surfaces.

      • Install the cylinder head cover sub-assembly within 3 minutes of applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    2. A017FVT

      Install 3 new gaskets as shown in the illustration.

    3. Install a new cylinder head cover gasket to the cylinder head cover sub-assembly.

    4. A017BDFE03

      Install the cylinder head cover sub-assembly with the 12 bolts and a new seal washer.

      Bolt A
      21 N*m 214 kgf*cm 15 ft.*lbf
      Except bolt A
      10 N*m 102 kgf*cm 7 ft.*lbf
      Tip:

      After tightening all bolts, check the tightening torque of 1 and 10. Retighten the bolt if necessary.

  35. Click here

    INSTALL WATER OUTLET


    1. A017DIQ

      Install 2 new gaskets and a new O-ring.

      Tip:

      Apply soapy water to the O-ring.

    2. A017B9GE01

      Install the water outlet with the 2 bolts and 4 nuts.

      Bolt
      10 N*m 102 kgf*cm 7 ft.*lbf
      Nut
      10 N*m 102 kgf*cm 7 ft.*lbf
      Note:

      Be careful that the O-ring does not get caught between the parts.

  36. Click here

    INSTALL NO. 1 ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A017EP2

      Apply a light coat of engine oil to a new O-ring and install it to the No. 1 engine oil level dipstick guide.

    2. A017B9U

      Install the No. 1 engine oil level dipstick guide.

  37. Click here

    INSTALL NO. 1 OIL COOLER BRACKET


    1. A017CTSE01

      Using an E8 "TORX" socket wrench, install the 2 stud bolts as shown in the illustration.

      10 N*m 102 kgf*cm 7 ft.*lbf
    2. A017DSWE03

      Install a new gasket to the No. 1 oil cooler bracket.

    3. Install the oil cooler pipe with the bolt and 2 nuts.

      21 N*m 214 kgf*cm 16 ft.*lbf
    4. A017FMIE02

      Using an E7 "TORX" socket wrench, install the stud bolt as shown in the illustration.

      Table 2. Text in Illustration
      *a Stud Bolt
      *b Nut

    5. Install a new gasket to the oil pan sub-assembly.

    6. Install the No. 1 oil cooler bracket with oil cooler pipe with the 3 bolts and 3 nuts.

      21 N*m 214 kgf*cm 16 ft.*lbf
  38. Click here

    INSTALL OIL COOLER ASSEMBLY


    1. A017E70

      Install a new O-ring.

    2. Install the oil cooler assembly with the union bolt.

      68 N*m 693 kgf*cm 50 ft.*lbf
    3. A017CAHE04

      Install the 2 water by-pass hoses with the bolt, 2 clamps, and 4 clips.

      10 N*m 102 kgf*cm 7 ft.*lbf
  39. Click here

    INSTALL CRANKSHAFT PULLEY


    1. Align the pulley set key with the key groove of the crankshaft pulley, and slide on the crankshaft pulley.

    2. A017GAJE01

      Using SST, install the pulley bolt.

      09213-70011 09213-70020
      09330-00021
      250 N*m 2550 kgf*cm 184 ft.*lbf
  40. Click here

    INSTALL OIL FILTER ELEMENT


    1. A017E7NE01

      Clean the inside of the oil filter cap sub-assembly, the threads and O-ring groove.

      Table 3. Text in Illustration
      *1 O-ring
      *a Correct
      *b Incorrect

    2. Apply a light coat of engine oil to a new O-ring and install it to the oil filter cap sub-assembly.

    3. Set a new oil filter element to the oil filter cap sub-assembly.

    4. Remove dirt and foreign matter from the installation surface of the engine.

    5. Apply a light coat of engine oil to the O-ring again and install the oil filter cap sub-assembly.

      Note:

      • Be careful that the O-ring does not get caught between the parts.

      • Make sure the O-ring is not twisted in the groove.

    6. A017E7IE01

      Using SST, tighten the oil filter cap sub-assembly.

      09228-06501
      25 N*m 255 kgf*cm 18 ft.*lbf
      Note:

      Be careful that the oil filter element is installed securely as shown in the illustration.

    7. A017C7DE02

      Apply a light coat of engine oil to a new O-ring and install it to the oil filter cap sub-assembly.

      Note:

      Remove all dirt and foreign matter from the installation surfaces.

    8. Install the drain plug to the oil filter cap sub-assembly.

      13 N*m 127 kgf*cm 9 ft.*lbf
      Note:

      Be careful that the O-ring does not get caught between the parts.

  41. Click here

    INSTALL CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY


    1. for Bank 1:


      1. A017DAYE23

        Apply adhesive around the cylinder block water drain cock sub-assembly.

        Table 4. Text in Illustration
        *a Adhesive
        Adhesive
        Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
      2. A017CZEE02

        Install the cylinder block water drain cock sub-assembly as shown in the illustration.

        Table 5. Text in Illustration
        *A for Bank 1
        25 N*m 255 kgf*cm 18 ft.*lbf
        Note:

        Do not rotate the cylinder block water drain cock sub-assembly more than 1 revolution (360°) after tightening the cylinder block water drain cock sub-assembly to the specified torque.

      3. Install the cylinder block water drain cock plug to the cylinder block water drain cock sub-assembly.

        13 N*m 130 kgf*cm 9 ft.*lbf

    2. for Bank 2:

      Tip:

      Perform this operation only when a cylinder block water drain cock sub-assembly is installed.


      1. A017DAYE18

        Apply adhesive to the cylinder block water drain cock sub-assembly.

        Table 6. Text in Illustration
        *a Adhesive
        Adhesive
        Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
      2. A017BCME03

        Install the cylinder block water drain cock sub-assembly as shown in the illustration.

        Table 7. Text in Illustration
        *A for Bank 2
        25 N*m 255 kgf*cm 18 ft.*lbf
        Note:

        Do not rotate the cylinder block water drain cock sub-assembly more than 1 revolution (360°) after tightening the cylinder block water drain cock sub-assembly to the specified torque.

      3. Install the cylinder block water drain cock plug to the cylinder block water drain cock sub-assembly.

        13 N*m 130 kgf*cm 9 ft.*lbf
  42. Click here

    INSTALL TAPER SCREW PLUG

    Tip:

    Perform this operation only when a taper screw plug is installed.


    1. Apply adhesive to the taper screw plug.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    2. A017FHP

      Install the taper screw plug to the cylinder block sub-assembly.

      13 N*m 130 kgf*cm 9 ft.*lbf
  43. Click here

    INSTALL NO. 1 OIL PIPE


    1. Make sure that there is no foreign matter on the mesh of the oil control valve filter LH.

      Note:

      Do not touch the mesh when installing the oil control valve filter LH.

    2. A017BIAE01

      Install the oil control valve filter LH to the oil pipe union. Install new gaskets and temporarily install the No. 1 oil pipe (on the cylinder head cover sub-assembly side).

    3. Install a new gasket and temporarily install the No. 1 oil pipe (on the cylinder head sub-assembly side) with the oil pipe union.

    4. Tighten the oil pipe union (on the cylinder head cover sub-assembly side).

      65 N*m 663 kgf*cm 48 ft.*lbf

    5. Tighten the oil pipe union (on the cylinder head sub-assembly side).

      65 N*m 663 kgf*cm 48 ft.*lbf
      Note:

      If the link that connects the gaskets is broken, remove the connecting link by using side cutters or a similar tool.

  44. Click here

    INSTALL OIL PIPE


    1. Make sure that there is no foreign matter on the mesh of the oil control valve filter RH.

      Note:

      Do not touch the mesh when installing the oil control valve filter RH.

    2. A017DWSE11

      Install the oil control valve filter RH to the oil pipe union. Install new gaskets and temporarily install the oil pipe (on the cylinder head cover sub-assembly side).

    3. Install a new gasket and temporarily install the oil pipe (on the cylinder head sub-assembly side) with the oil pipe union.

    4. Install the bolt (A) to the cylinder head sub-assembly.

      10 N*m 102 kgf*cm 7 ft.*lbf

    5. Tighten the oil pipe union (on the cylinder head cover sub-assembly side).

      65 N*m 663 kgf*cm 48 ft.*lbf

    6. Tighten the oil pipe union (on the cylinder head sub-assembly side).

      65 N*m 663 kgf*cm 48 ft.*lbf
      Note:

      If the link that connects the gaskets is broken, remove the connecting link by using side cutters or a similar tool.

  45. Click here

    INSTALL CRANKSHAFT POSITION SENSOR


    1. A017CZI

      Install the crankshaft position sensor with the bolt.

      10 N*m 102 kgf*cm 7 ft.*lbf
  46. Click here

    INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY


    1. A017EVCE07

      Apply a light coat of engine oil to 4 new O-rings and install them to the 4 camshaft timing oil control valve assemblies.

    2. Install the 4 camshaft timing oil control valve assemblies with the 4 bolts.

      10 N*m 102 kgf*cm 7 ft.*lbf
  47. Click here

    INSTALL CAMSHAFT POSITION SENSOR


    1. A017B7IE04

      Apply a light coat of engine oil to the O-ring of the camshaft position sensor.

    2. Install the 4 camshaft position sensors with the 4 bolts.

      10 N*m 102 kgf*cm 7 ft.*lbf
  48. Click here

    INSTALL VENTILATION VALVE SUB-ASSEMBLY


    1. Apply adhesive around the ventilation valve sub-assembly.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    2. A017FBY

      Install the ventilation valve sub-assembly.

      27 N*m 275 kgf*cm 20 ft.*lbf
  49. Click here

    INSTALL SPARK PLUG


    1. Install the 6 spark plugs.

      18 N*m 184 kgf*cm 13 ft.*lbf
  50. Click here

    INSTALL OIL FILLER CAP SUB-ASSEMBLY


    1. Install a new oil filler gasket.

    2. Install the oil filler cap sub-assembly.