ENGINE UNIT REASSEMBLY


  1. INSTALL ENGINE REAR OIL SEAL


    1. Place the oil seal retainer on wooden blocks.

    2. A017FQ3E01

      Using SST, tap in a new engine rear oil seal until its surface is flush with the engine rear oil seal retainer edge.

      SST
      09223-15030
      09950-70010   ( 09951-07100 )

      Note


      • Keep the lip free of foreign matter.

      • Do not tap on the engine rear oil seal at an angle.

  2. INSTALL ENGINE REAR OIL SEAL RETAINER


    1. A017C73E04

      Apply seal packing in a continuous line as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal diameter
      2.0 to 3.0 mm (0.079 to 0.118 in.)

      Note


      • Remove any oil from the contact surfaces.

      • Install the oil seal retainer within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installation.

    2. A017G64E01

      Install the engine rear oil seal retainer with the 6 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Be sure to apply adhesive 1324 to the bolts in the places indicated by A before installing them.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

  3. INSTALL WATER INLET PIPE


    1. A017DCT

      Install the water inlet pipe with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Install the No. 1 water by-pass hose.

  4. INSTALL CYLINDER HEAD SUB-ASSEMBLY RH


    1. A017FK3E01

      Place the cylinder head gasket on the cylinder block surface with the Lot No. stamp upward.

      Note


      • Be careful of the installation direction.

      • Gently lower the cylinder head in order not to damage the gasket with the bottom part of the head.

    2. Place the cylinder head on the cylinder block.

      Note

      Be careful not to allow oil to adhere to the bottom part of the cylinder head.

      Tech Tips

      The cylinder head bolts are tightened in 3 progressive steps.

    3. Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.

    4. Step 1


      1. A017FOYE02

        Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8 cylinder head bolts with the plate washers in several steps and in the sequence shown in the illustration.

        Torque:
        36 N*m  { 367 kgf*cm, 27 ft.*lbf }
    5. A017F4AE02

      Step 2


      1. Mark the cylinder head bolt head with paint as shown in the illustration.

      2. Tighten the cylinder head bolts another 90°.

    6. Step 3


      1. Tighten the cylinder head bolts an additional 90°.

      2. Check that the painted mark is now facing rearward.

  5. INSTALL CYLINDER HEAD SUB-ASSEMBLY LH


    1. A017EY0E01

      Place the cylinder head gasket on the cylinder block surface with the Lot No. stamp upward.

      Note


      • Be careful of the installation direction.

      • Gently lower the cylinder head in order not to damage the gasket with the bottom part of the head.

    2. Place the cylinder head on the cylinder block.

      Note

      Be careful not to allow oil to adhere to the bottom part of the cylinder head.

      Tech Tips

      The cylinder head bolts are tightened in 3 progressive steps.

    3. Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.

    4. Step 1


      1. A017DQUE02

        Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8 cylinder head bolts with the plate washers in several steps in the sequence shown in the illustration.

        Torque:
        36 N*m  { 367 kgf*cm, 27 ft.*lbf }
    5. A017F4AE02

      Step 2


      1. Mark the cylinder head bolt head with paint as shown in the illustration.

      2. Tighten the cylinder head bolts another 90°.

    6. Step 3


      1. Tighten the cylinder head bolts an additional 90°.

      2. Check that the painted mark is now facing rearward.

    7. A017D6GE02

      Tighten the 2 bolts in the order shown in the illustration.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

  6. INSTALL VALVE LASH ADJUSTER ASSEMBLY

    Note


    • Keep the lash adjuster free of dirt and foreign objects.

    • Only use clean engine oil.


    1. Place the lash adjuster into a container filled with engine oil.

    2. A017BTWE06

      Insert SST's tip into the lash adjuster's plunger and use the tip to press down on the check ball inside the plunger.

      SST
      09276-75010

    3. Squeeze SST and lash adjuster together to move the plunger up and down 5 to 6 times.

    4. Check the movement of the plunger and bleed the air.

      OK
      Plunger moves up and down.

      Note

      When bleeding air from the high-pressure chamber, make sure that the tip of SST is actually pressing the check ball as shown in the illustration. If the check ball is not pressed, air will not bleed.

    5. After bleeding the air, remove SST. Then, try to press the plunger quickly and firmly with by hand.

      OK
      Plunger is very difficult to move.

      If the result is not as specified, replace the lash adjuster.

    6. Install the lash adjusters.

      Note

      Install the lash adjuster to the same place where it was removed from.

  7. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY


    1. Apply engine oil to the lash adjuster tip and valve stem cap end.

    2. A017BLZE03

      Make sure that the 24 No. 1 valve rocker arms are installed as shown in the illustration.

  8. INSTALL CAMSHAFT BEARING CAP (for Bank 1)


    1. Apply engine oil to the camshaft journals, camshaft housing sub-assembly RH and camshaft bearing caps.

    2. Install the camshaft and No. 2 camshaft to the camshaft housing sub-assembly RH.

    3. A017C1E

      Make sure to install camshaft bearing caps in each proper position and direction according to the painted marks and numbers.

    4. A017E93E01

      Temporarily tighten the 8 bearing cap bolts in the order shown in the illustration.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  9. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY RH


    1. A017BLZE01

      Make sure that the No. 1 valve rocker arm sub-assembly is installed as shown in the illustration.

    2. A017CSQE04

      Apply seal packing in a continuous line as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal diameter
      3.5 to 4.5 mm (0.138 to 0.177 in.)

      Note


      • Remove any oil from the contact surfaces.

      • Install the camshaft housing sub-assembly RH within 3 minutes.

      • Do not start the engine for at least 2 hours after installing.

    3. A017CTOE01

      Install the camshaft housing sub-assembly RH and tighten the 12 bolts in the order shown in the illustration.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }

      Note


      • When installing the camshaft housing RH, it is necessary to correctly position the camshafts as shown in the illustration. Failure to correctly position these parts may result in damage due to contact between the pistons and valves. If a camshaft is rotated with a piston at TDC, valve contact will occur.

      • If any of the bolts are loosened during installation, remove the camshaft housing, clean the installation surfaces, and reapply seal packing.

      • If the camshaft housing sub-assembly is removed because any of the bolts are loosened during installation, make sure that the previously applied seal packing does not enter any oil passages.

    4. A017CEQE02

      Tighten the 8 bolts in the order shown in the illustration.

      Torque:
      16 N*m  { 163 kgf*cm, 12 ft.*lbf }

  10. INSTALL CAMSHAFT BEARING CAP (for Bank 2)


    1. Apply engine oil to the camshaft journals, camshaft housing sub-assembly LH and camshaft bearing caps.

    2. Install the No. 3 camshaft and No. 4 camshaft to the camshaft housing sub-assembly LH.

    3. A017C7R

      Make sure to install camshaft bearing caps in each proper position and direction according to the painted marks and numbers.

    4. A017DI4E01

      Temporarily tighten the 8 bolts in the order shown in the illustration.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  11. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY LH


    1. A017BLZE05

      Make sure that the valve rocker arm is installed as shown in the illustration.

    2. A017DL9E05

      Apply seal packing in a continuous line as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal diameter
      3.5 to 4.5 mm (0.138 to 0.177 in.)

      Note


      • Remove any oil from the contact surface.

      • Install the camshaft housing sub-assembly LH within 3 minutes.

      • Do not start the engine for at least 2 hours after installing.

    3. A017DYCE01

      Install the camshaft housing sub-assembly LH and tighten the 13 bolts in the order shown in the illustration.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }

      Note


      • When installing the camshaft housing LH, it is necessary to correctly position the camshafts as shown in the illustration. Failure to correctly position these parts may result in damage due to contact between the pistons and valves. If a camshaft is rotated with a piston at TDC, valve contact will occur.

      • If any of the bolts are loosened during installation, remove the camshaft housing, clean the installation surfaces, and reapply seal packing.

      • If the camshaft housing is removed because any of the bolts are loosened during installation, make sure that the previously applied seal packing does not enter any oil passages.

    4. A017F42E02

      Tighten the 8 bolts in the order shown in the illustration.

      Torque:
      16 N*m  { 163 kgf*cm, 12 ft.*lbf }

  12. INSTALL NO. 2 CHAIN TENSIONER ASSEMBLY


    1. A017DHNE02

      Install the No. 2 chain tensioner assembly with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    2. While pushing in the tensioner, insert a pin of 1.0 mm (0.039 in.) diameter into the hole to fix it.

  13. INSTALL CAMSHAFT TIMING GEARS AND NO. 2 CHAIN (for Bank 1)


    1. A017ESIE09

      Align the mark plate (yellow) with the timing marks (1-dot mark) of the camshaft timing gear assemblies as shown in the illustration.

    2. Apply a light coat of engine oil to the bolt threads and bolt-seating surface.

    3. Align the knock pin of the camshaft with the pin hole of the camshaft timing gear assembly. Install the camshaft timing gear assembly and camshaft timing exhaust gear RH with the No. 2 chain sub-assembly installed.

    4. A017B01E01

      Hold the hexagonal portion of the camshaft with a wrench, and tighten the 2 bolts and camshaft timing gear assemblies.

      Torque:
      100 N*m  { 1020 kgf*cm, 74 ft.*lbf }

    5. Remove the pin from the No. 2 chain tensioner assembly.

  14. INSTALL NO. 3 CHAIN TENSIONER ASSEMBLY


    1. A017F6WE02

      Install the No. 3 chain tensioner assembly with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    2. While pushing in the tensioner, insert a pin of 1.0 mm diameter (0.039 in.) into the hole to hold it.

  15. INSTALL CAMSHAFT TIMING GEARS AND NO. 2 CHAIN (for Bank 2)


    1. A017B89E06

      Align the mark plate (yellow) with the timing marks (2-dot mark) of the camshaft timing gear assemblies as shown in the illustration.

    2. Apply a light coat of engine oil to the bolt threads and bolt-seating surface.

    3. Align the knock pin of the camshaft with the pin hole of the camshaft timing gear assembly. Install the camshaft timing gear assembly and camshaft timing exhaust gear LH with the No. 2 chain sub-assembly installed.

    4. A017D8YE02

      Hold the hexagonal portion of the camshaft with a wrench, and tighten the 2 bolts.

      Torque:
      100 N*m  { 1020 kgf*cm, 74 ft.*lbf }

    5. Remove the pin from the No. 3 chain tensioner assembly.

  16. INSTALL NO. 1 CHAIN VIBRATION DAMPER


    1. A017BIS

      Install the No. 1 chain vibration damper with the 2 bolts.

      Torque:
      23 N*m  { 230 kgf*cm, 17 ft.*lbf }

  17. INSTALL NO. 2 CHAIN VIBRATION DAMPER


    1. Install the 2 No. 2 chain vibration dampers.

  18. INSTALL CRANKSHAFT TIMING SPROCKET


    1. A017FLA

      Install the 2 keys and crankshaft timing sprocket as shown in the illustration.

  19. INSTALL IDLE SPROCKET ASSEMBLY


    1. A017DMBE01

      Apply a light coat of engine oil to the rotating surface of the No. 1 idle gear shaft.

    2. Temporarily install the No. 1 idle gear shaft and idle sprocket with the No. 2 idle gear shaft while aligning the knock pin of the No. 1 idle gear shaft with the knock pin groove of the cylinder block.

      Note

      Be careful of the idle gear installation position.

      Tech Tips

      Check that no foreign objects are on the No. 1 and No. 2 idle gear shafts.

    3. Using a 10 mm hexagon wrench, tighten the No. 2 idle gear shaft.

      Torque:
      60 N*m  { 612 kgf*cm, 44 ft.*lbf }

      Tech Tips

      After installing the idle sprocket assembly, check that the idle sprocket turns smoothly.

  20. INSTALL CHAIN SUB-ASSEMBLY


    1. A017D57E02

      Align the mark plate and timing marks as shown in the illustration and install the chain.

      Tech Tips

      The camshaft mark plates are orange.

    2. A017D6Y

      Do not pass the chain over the crankshaft, just temporaily place it on the crankshaft.

    3. A017CPCE04

      Turn the camshaft timing gear assembly on bank 1 counterclockwise to tighten the chain between the banks.

      Note

      When the idle sprocket assembly is reused, align the chain plate with the mark where the plate had been in order to tighten the chain between the banks.

    4. A017BKGE03

      Align the mark plate and timing marks as shown in the illustration and install the chain onto the crankshaft timing sprocket.

      Tech Tips

      The crankshaft mark plate is yellow.

    5. Temporarily tighten the pulley set bolt.

    6. A017BSAE04

      Turn the crankshaft clockwise to set it to the RH block bore center line (TDC/compression).

  21. INSTALL CHAIN TENSIONER SLIPPER


    1. Install the chain tensioner slipper.

  22. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY


    1. A017CI1E01

      Move the stopper plate upward to release the lock, and push the plunger deep into the tensioner.

    2. Move the stopper plate downward to set the lock, and insert a hexagon wrench into the hole of the stopper plate.

    3. A017FY1

      Install the No. 1 chain tensioner assembly with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    4. A017CZZE05

      Remove the hexagon wrench from the No. 1 chain tensioner assembly. Check that each timing mark is aligned with the crankshaft at the TDC/compression.

    5. Remove the pulley set bolt.

  23. INSTALL TIMING CHAIN CASE OIL SEAL


    1. A017DW1E04

      Using SST, tap in a new timing chain case oil seal until its surface is flush with the timing gear case edge.

      SST
      09223-22010
      09506-35010

      Note


      • Keep the lip free of foreign matter.

      • Do not tap on the oil seal at an angle.

      • Make sure that the oil seal edge does not stick out of the timing chain case.

  24. INSTALL WATER PUMP ASSEMBLY


    1. A017G62E03

      Install a new water pump gasket and the water pump assembly with the 8 bolts.

      Torque:
      9.1 N*m  { 93 kgf*cm, 81 in.*lbf }

      Note

      Be sure to replace the bolts indicated by A with new ones or reuse them after applying adhesive 1344.

  25. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY


    1. Apply seal packing in a continuous line to the engine unit as shown in the following illustration.

      A017G4RE01
      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal diameter
      3.0 mm (0.118 in.)

      Note


      • Be sure to clean and degrease the contact surfaces, especially the surfaces indicated by C in the illustration.

      • If the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.

      • Install the chain cover within 3 minutes.

      • Do not start the engine for at least 2 hours after installing.

    2. Apply seal packing in a continuous line to the timing chain cover as shown in the following illustration.

      A017BR8E13
      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent

      Note


      • If the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.

      • Install the chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installing.

      Apply seal packing as follows
      Area Seal Packing Diameter Application Position from Inside Seal Line
      Continuous Line Area 4.5 mm or more (0.177 in.) 3.0 to 4.0 mm (0.118 to 0.158 in.)
      Alternate Long and Dashed Line Area 3.5 mm or more (0.138 in.) 2.0 to 3.0 mm (0.079 to 0.118 in.)
      Dashed Line Area 3.5 mm or more (0.138 in.) 3.0 to 4.0 mm (0.118 to 0.158 in.)
      Diagonal Line Area 6.0 mm or more (0.236 in.) 5.0 mm (0.197 in.)
    3. A017F8XE01

      Install a new gasket.

    4. A017ED2E04

      Align the oil pump's drive rotor spline and the crankshaft as shown in the illustration. Install the spline and chain cover to the crankshaft.

    5. Temporarily tighten the timing chain cover with the 23 bolts and 2 nuts.

      A017BG1E05
      Bolt length
      Item Length
      Bolt A 40 mm (1.57 in.)
      Bolt B 55 mm (2.17 in.)
      Bolt C 25 mm (0.98 in.)

      Note

      Make sure that there is no oil on the bolt and nut threads.

    6. Fully tighten the bolts in this order: Area 1 and Area 2.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    7. Fully tighten the bolts in Area 3.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Tech Tips

      First tighten the upper bolts and nuts followed by lower bolts and nuts as shown in the illustration.

    8. Fully tighten the bolts in Area 4.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf, for bolt A }
      21 N*m  { 214 kgf*cm, 15 ft.*lbf, for bolts except bolt A }

      Tech Tips

      Tighten the bolts in the order of lower to upper as shown in the illustration.

    9. Install a new chain cover plate gasket and the chain cover plate with the 4 bolts.

      Torque:
      9.1 N*m  { 93 kgf*cm, 81 in.*lbf }

  26. INSTALL WATER INLET HOUSING


    1. A017E0AE01

      Install 2 new O-rings.

      Tech Tips

      Apply a small amount of water or soapy water to O-ring (A) in the illustration before installation.

    2. A017DTGE01

      Install the 2 stud bolts.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
    3. A017F72E01

      Install the water inlet housing with the 2 bolts and nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Be careful that the O-ring does not get caught between the parts.

    4. Connect the No. 1 water by-pass hose.

    5. Apply adhesive around the drain cock.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    6. Install the drain cock assembly to the water inlet housing.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

    7. Install the drain cock plug to the drain cock assembly.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    8. Install a new gasket to the thermostat.

    9. A017FNME01

      Align the thermostat jiggle valve with the upper stud bolt, and insert the thermostat in the water inlet housing.

      Tech Tips

      The jiggle valve may be set within 10° of either side of the prescribed position.

    10. A017ECE

      Install the water inlet with the 2 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  27. INSTALL NO. 1 FRONT ENGINE MOUNTING BRACKET LH


    1. A017CXLE01

      Install the No. 1 front engine mounting bracket LH with the 6 bolts.

      Torque:
      54 N*m  { 551 kgf*cm, 40 ft.*lbf }

      Note


      • Install the water inlet and mounting bracket within 15 minutes after installing the chain cover.

      • Do not start the engine for at least 2 hours after installation.

    2. When replacing a stud bolt, install it by using an E8 "TORX" socket wrench.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  28. INSTALL OIL PAN BAFFLE PLATE NO.1


    1. A017ETBE01

      Install the oil pan baffle plate with the 7 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Tech Tips

      Temporarily tighten the 7 bolts. Fully tighten 2 bolts (A) as shown in the illustration before tightening the other bolts.

  29. INSTALL OIL PAN SUB-ASSEMBLY


    1. When replacing a stud bolt, install it by using an E8 "TORX" socket wrench. installaction

      A017EJ7E01
      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    2. A017D6L

      Install 2 new O-rings.

    3. A017EG7E05

      Apply seal packing in a continuous line as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal diameter
      3.0 to 4.0 mm (0.118 to 0.156 in.)

      Note


      • Remove any oil from the contact surface.

      • Install the oil pan within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installing.

    4. A017FQ1E01

      Install the oil pan with the 16 bolts and 2 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf, for bolt A }
      21 N*m  { 214 kgf*cm, 15 ft.*lbf, for bolts except A }

  30. INSTALL OIL STRAINER SUB-ASSEMBLY


    1. A017BUKE01

      Using an E6 "TORX" socket, install the stud bolts as shown in the illustration.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
    2. A017DJHE01

      Install a new gasket and the oil strainer sub-assembly with the bolt and 2 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  31. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY


    1. A017EWDE01

      Using an E6 "TORX" socket, install the stud bolts as shown in the illustration.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
    2. A017C1JE04

      Apply seal packing in a continuous line as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal diameter
      3.0 to 4.0 mm (0.118 to 0.158 in.)

      Note


      • Remove any oil from the contact surface.

      • Install the No. 2 oil pan sub-assembly within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installing.

    3. A017B87E01

      Install the No. 2 oil pan sub-assembly with the 16 bolts and 2 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  32. INSTALL OIL PAN DRAIN PLUG


    1. A017B5U

      Install a new oil pan drain plug gasket and the oil pan drain plug.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

  33. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 1)


    1. A017G6LE01

      Apply seal packing as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Remove any oil from the contact surface.

      • Install the head cover within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installing.

    2. A017F2Q

      Install 3 new gaskets as shown in the illustration.

    3. Install a new gasket to the head cover.

    4. A017CFIE01

      Install a head cover with the 12 bolts and a new seal washer.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf, for bolt A }
      10 N*m  { 102 kgf*cm, 7 ft.*lbf, for bolts except A }

      Tech Tips

      After tightening all bolts, check the tightening torque of 1 and 11. Retighten the bolt if necessary.

  34. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 2)


    1. A017EYBE01

      Apply seal packing as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Note


      • Remove any oil from the contact surfaces.

      • Install the cylinder head cover sub-assembly within 3 minutes after applying seal packing.

      • Do not start the engine for at least 2 hours after installing.

    2. A017FVT

      Install 3 new gaskets as shown in the illustration.

    3. Install a new cylinder head cover gasket to the cylinder head cover sub-assembly.

    4. A017BDFE03

      Install the cylinder head cover sub-assembly with the 12 bolts and a new seal washer.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf, for bolt A }
      10 N*m  { 102 kgf*cm, 7 ft.*lbf, for bolts except A }

      Tech Tips

      After tightening all bolts, check the tightening torque of 1 and 10. Retighten the bolt if necessary.

  35. INSTALL WATER OUTLET


    1. A017DIQ

      Install 2 new gaskets and a new O-ring.

      Tech Tips

      Apply soapy water to the O-ring.

    2. A017B9GE01

      Install the water outlet with the 2 bolts and 4 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf, for bolts }
      10 N*m  { 102 kgf*cm, 7 ft.*lbf, for nuts }

      Note

      Be careful that the O-ring does not get caught between the parts.

  36. INSTALL NO. 1 ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A017EP2

      Apply a light coat of engine oil to a new O-ring and install it to the No. 1 engine oil level dipstick guide.

    2. A017B80

      Install the bolt and No. 2 dipstick guide.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  37. INSTALL NO. 1 OIL COOLER BRACKET


    1. A017CTSE01

      Using an E8 "TORX" socket, install the 2 stud bolts as shown in the illustration.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    2. A017BAVE01

      Install a new gasket to the No. 1 oil cooler bracket.

    3. Install the oil cooler pipe with the bolt and 2 nuts.

      Torque:
      21 N*m  { 214 kgf*cm, 16 ft.*lbf }
    4. A017FTV

      Install a new gasket to the No. 1 oil pan.

    5. Install the No. 1 oil cooler bracket with oil cooler pipe with the 3 bolts and 3 nuts.

      Torque:
      21 N*m  { 214 kgf*cm, 16 ft.*lbf }

  38. INSTALL OIL COOLER ASSEMBLY


    1. A017E70

      Install a new O-ring.

    2. Install the oil cooler assembly with the union bolt.

      Torque:
      68 N*m  { 693 kgf*cm, 50 ft.*lbf }
    3. A017CAH

      Install the 2 water by-pass hoses with the bolt, 2 clamps, and 4 clips.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  39. INSTALL CRANKSHAFT PULLEY


    1. Align the pulley set key with the key groove of the pulley, and slide on the pulley.

    2. A017GAJE01

      Using SST, install the pulley bolt.

      SST
      09213-70011   ( 09213-70020 )
      09330-00021
      Torque:
      250 N*m  { 2550 kgf*cm, 184 ft.*lbf }

  40. INSTALL OIL FILTER ELEMENT


    1. A017DLFE01

      Clean the inside of the oil filter cap sub-assembly, the threads and O-ring groove.

    2. Apply a light coat of engine oil to a new O-ring and install it to the oil filter cap sub-assembly.

    3. Set a new oil filter element to the oil filter cap sub-assembly.

    4. Remove dirt and foreign matter from the installation surface of the engine.

    5. Apply a light coat of engine oil to the O-ring again and install the oil filter cap sub-assembly.

      Note


      • Be careful that the O-ring does not get caught between any parts.

      • The O-ring must not be twisted on the groove.

    6. A017E7IE01

      Using SST, tighten the oil filter cap sub-assembly.

      SST
      09228-06501
      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Note

      Make sure that the oil filter is installed securely as shown in the illustration.

    7. A017C7DE02

      Apply a light coat of engine oil to a new O-ring and install it to the oil filter cap.

      Note

      Remove all dirt and foreign matter from the installation surfaces.

    8. Install the oil filter drain plug to the oil filter cap sub-assembly.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

      Note

      Make sure that the O-ring does not get caught between the parts.

  41. INSTALL CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY


    1. A017DAYE01

      Apply adhesive around the drain cock sub-assembly.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    2. A017GBGE03

      Install the water drain cocks as shown in the illustration.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Note

      Do not rotate the drain cocks more than 1 revolution (360°) after tightening the drain cocks with the specified torque.

    3. Install the water drain cock plugs to the water drain cocks.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

  42. INSTALL NO. 1 OIL PIPE


    1. Make sure that there is no foreign matter on the mesh of the oil control valve filter LH.

      Note

      Do not touch the mesh when installing the oil control valve filter.

    2. A017BIAE01

      Install the oil control valve filter LH to the oil pipe union. Install new gaskets and temporarily install the oil pipe (on the head cover side).

    3. Install a new gasket and temporarily install the oil pipe (on the cylinder head side) with the oil check valve bolt.

    4. Tighten the oil pipe union (on the head cover side).

      Torque:
      65 N*m  { 663 kgf*cm, 48 ft.*lbf }

    5. Tighten the oil pipe union (on the cylinder head side).

      Torque:
      65 N*m  { 663 kgf*cm, 48 ft.*lbf }

      Note

      If the link that connects the gaskets is broken, remove the connecting link by using side cutters or a similar tool.

  43. INSTALL OIL PIPE


    1. Make sure that there is no foreign matter on the mesh of the oil control valve filter RH.

      Note

      Do not touch the mesh when installing the oil control valve filter.

    2. A017ETOE02

      Install the oil control valve filter RH to the oil pipe union. Install new gaskets and temporarily install the oil pipe (on the head cover side).

    3. Install a new gasket and temporarily install the oil pipe (on the cylinder head side) with the oil check valve bolt.

    4. Install the bolt (A) to the cylinder head.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    5. Tighten the oil pipe union (on the head cover side).

      Torque:
      65 N*m  { 663 kgf*cm, 48 ft.*lbf }

    6. Tighten the oil pipe union (on the cylinder head side).

      Torque:
      65 N*m  { 663 kgf*cm, 48 ft.*lbf }

      Note

      If the link that connects the gaskets is broken, remove the connecting link by using side cutters or a similar tool.

  44. INSTALL CRANKSHAFT POSITION SENSOR


    1. A017CZI

      Install the crankshaft position sensor with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  45. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY


    1. A017EVCE07

      Install the 4 camshaft timing oil control valves with the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  46. INSTALL CAMSHAFT POSITION SENSOR


    1. A017B7IE04

      Install the 4 camshaft position sensors with the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  47. INSTALL VENTILATION VALVE SUB-ASSEMBLY


    1. Apply adhesive around the ventilation valve sub-assembly.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    2. A017FBY

      Install the ventilation valve sub-assembly.

      Torque:
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }

  48. INSTALL SPARK PLUG


    1. Install the 6 spark plugs.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  49. INSTALL OIL FILLER CAP SUB-ASSEMBLY


    1. Install a new oil filler gasket.

    2. Install the oil filler cap sub-assembly.