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CYLINDER HEAD REASSEMBLY

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  1. Click here

    INSTALL NO. 1 STRAIGHT SCREW PLUG


    1. A017E5GE05

      Using a 10 mm hexagon wrench, install 4 new gaskets and the 4 No. 1 straight screw plugs.

      44 N*m 449 kgf*cm 32 ft.*lbf
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    INSTALL NO. 2 STRAIGHT SCREW PLUG


    1. A017CGIE05

      Using a 14 mm hexagon wrench, install 2 new gaskets and the 2 No. 2 straight screw plugs.

      80 N*m 816 kgf*cm 59 ft.*lbf
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    INSTALL VALVE SPRING SEAT


    1. Install the valve spring seats to the cylinder head.

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    INSTALL VALVE STEM OIL SEAL


    1. A017CPQE04

      Apply a light coat of engine oil to new valve stem oil seals.

      Note:

      Pay attention when installing the intake and exhaust valve stem oil seals. For example, installing the intake valve stem oil seal into the exhaust side or installing the exhaust valve stem oil seal to the intake side can cause installation problems later.

      Tip:

      The intake valve oil seals are gray and the exhaust valve oil seals are black.

    2. A017FXCE02

      Using SST, push in the oil seals.

      09201-41020
      Note:

      Failure to use SST will cause the seal to be damaged or improperly seated.

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    INSTALL EXHAUST VALVE


    1. A017ELQE04

      Apply a sufficient coat of engine oil to the tip area of the exhaust valve shown in the illustration.

    2. Install the exhaust valve, inner compression spring and valve spring retainer to the cylinder head.

      Note:

      Install the same parts in the same combination to the original locations.

    3. A017DXNE01

      Using SST, compress the inner compression spring and install the 2 valve spring retainer locks.

      09202-70020 09202-00010
    4. A017FN2

      Using a plastic hammer, lightly tap the valve stem tip to ensure a proper fit.

      Note:

      Be careful not to damage the retainer.

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    INSTALL INTAKE VALVE


    1. A017ES2E10

      Apply a sufficient coat of engine oil to the tip area of the intake valve shown in the illustration.

    2. Install the intake valve, inner compression spring and valve spring retainer to the cylinder head.

      Note:

      Install the same parts in the same combination to their original locations.

    3. A017EL6E01

      Using SST, compress the inner compression spring and install the 2 valve spring retainer locks.

      09202-70020 09202-00010
    4. A017CV3

      Using a plastic hammer, lightly tap the valve stem tip to ensure a proper fit.

      Note:

      Be careful not to damage the retainer.

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    INSTALL VALVE STEM CAP


    1. Apply a light coat of engine oil to the valve stem caps.

    2. Install the valve stem caps on the valves.