REAR COOLING UNIT REASSEMBLY


  1. INSTALL REAR EVAPORATOR TEMPERATURE SENSOR


    1. A017EG2

      Engage the claw and install the rear evaporator temperature sensor.

    2. Engage the clamp to the rear cooling unit.

  2. INSTALL REAR EVAPORATOR SUB-ASSEMBLY


    1. A017FLJ

      Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces. Install the 2 O-rings to the rear evaporator sub-assembly.

      Compressor oil
      ND-OIL 8 or equivalent

      Note

      Keep the O-rings and O-ring fitting surfaces clean from dirt or any foreign objects.

    2. A017B1Q

      Install the rear evaporator sub-assembly as shown in the illustration.

    3. A017C1D

      Install the 12 screws.

  3. INSTALL REAR COOLING UNIT EXPANSION VALVE


    1. A017CVX

      Using a 4 mm hexagon wrench, install the rear cooling unit expansion valve with the 2 hexagon bolts.

      Torque:
      3.5 N*m  { 36 kgf*cm, 31 in.*lbf }
    2. A017E4C

      Install the grommet.

    3. A017FDO

      Engage the 3 claws and install the plate.

  4. INSTALL BLOWER MOTOR CONTROLLER


    1. A017BAD

      Install the blower motor controller with the 2 screws.

  5. INSTALL REAR BLOWER MOTOR SUB-ASSEMBLY


    1. A017CWV

      Install the rear blower motor sub-assembly with the 3 screws.

  6. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. A017CL6

      Install the heater radiator unit sub-assembly as shown in the illustration.

    2. A017EQM

      Install the clamp with the screw.

  7. INSTALL HEATER WATER PIPE AND HOSE SUB-ASSEMBLY


    1. Install the screw <A>.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    2. Install the heater water pipe and hose sub-assembly with the screw <B>.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    3. Using pliers, grip the claws of the 2 clips and slide the clips to connect the heater water hose.

      A017E14E01

  8. INSTALL REAR AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY


    1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces of the rear air conditioning tube and accessory assembly.

      Compressor oil
      ND-OIL 8 or equivalent
    2. A017DHA

      Install the 2 new O-rings on the rear air conditioning tube and accessory assembly.

    3. A017DJM

      Move the hook connector in the direction indicated by the arrow in the illustration.

    4. Insert the pipe joint into the fitting hole securely and tighten the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
    5. A017BRZE01

      Install the bolt <A>.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    6. Install the screw <B>.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    7. Install the rear air conditioning tube and accessory assembly with the screw <C>.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
    8. A017DNF

      Install the packing.

  9. INSTALL REAR AIR OUTLET CONTROL SERVO MOTOR SUB-ASSEMBLY


    1. A017FRRE01

      Using the reference point, install the rear air outlet control servo motor sub-assembly with the 2 screws.

    2. Connect the connector.

  10. INSTALL REAR AIR MIX CONTROL SERVO MOTOR SUB-ASSEMBLY


    1. A017BO0E01

      Using the reference point, install the rear air mix control servo motor sub-assembly with the 2 screws.

    2. Connect the connector.

  11. INSTALL DRAIN COOLER HOSE


    1. A017BUXE01

      Using the reference point, install the drain cooler hose.