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REAR COOLING UNIT REMOVAL

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Tip:

Adjust the air outlet mode setting to FOOT.

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  1. Click here

    RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


    1. Start the engine.

    2. Turn the A/C switch on.

    3. Operate the cooler compressor at an engine speed of approximately 1000 rpm for 5 to 6 minutes to circulate the refrigerant. This causes most of the compressor oil from the various components of the A/C system to collect in the A/C compressor.

    4. Stop the engine.

    5. Recover the refrigerant from the A/C system using a refrigerant recovery unit.

  2. Click here

    DISCONNECT REAR HEATER OUTLET WATER HOSE


    1. A017DZ6

      Using pliers, grip the claws of the clip and slide the clip to disconnect the rear heater outlet water hose.

      Note:

      • Do not apply excessive force to the rear heater outlet water hose.

      • Prepare a drain pan or cloth in case the coolant leaks.

  3. Click here

    DISCONNECT REAR HEATER INLET WATER HOSE


    1. A017CFR

      Using pliers, grip the claws of the clip and slide the clip to disconnect the rear heater inlet water hose.

      Note:

      • Do not apply excessive force to the rear heater inlet water hose.

      • Prepare a drain pan or cloth in case the coolant leaks.

  4. Click here

    DISCONNECT COOLER REFRIGERANT LIQUID PIPE C


    1. A017DZL

      Remove the bolt, and slide the hook connector.

    2. Disconnect the cooler refrigerant liquid pipe C.

    3. Remove the O-ring from the cooler refrigerant liquid pipe C.

      Note:

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  5. Click here

    DISCONNECT COOLER REFRIGERANT SUCTION HOSE


    1. Disconnect the rear cooler refrigerant suction hose.

    2. Remove the O-ring from the rear cooler refrigerant suction hose.

      Note:

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  6. Click here

    REMOVE REAR DOOR SCUFF PLATE RH

    Tip:

    Use the same procedure for the RH side and the LH side.

  7. Click here

    REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH

    Tip:

    Use the same procedure for the RH side and the LH side.

  8. Click here

    REMOVE DECK BOARD ASSEMBLY


    1. A017CPI

      Remove the deck board assembly.

  9. Click here

    REMOVE NO. 3 DECK BOARD SUB-ASSEMBLY


    1. A017F31

      Disengage the 2 guides and remove the No. 3 deck board sub-assembly.

  10. Click here

    REMOVE NO. 2 DECK BOARD SUB-ASSEMBLY


    1. A017D36

      Disengage the 2 guides and remove the No. 2 deck board sub-assembly.

  11. Click here

    REMOVE TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)


    1. Remove the tonneau cover assembly.

  12. Click here

    REMOVE REAR SEAT SIDE COVER LH


    1. A017BBU

      Disengage the 2 clips and remove the rear seat side cover LH.

  13. Click here

    REMOVE DECK SIDE TRIM BOX LH


    1. A017BZVE01

      Remove the 2 deck side trim clips and clip.

    2. A017G2A

      Remove the deck side trim box LH as shown in the illustration.

  14. Click here

    REMOVE REAR SEAT SIDE COVER RH


    1. A017EH1

      Disengage the 2 clips and remove the rear seat side cover RH.

  15. Click here

    REMOVE JACK CARRIER SUPPORT

  16. Click here

    REMOVE JACK CARRIER CUSHION (for LHD)


    1. A017ENI

      Remove the jack carrier cushion.

  17. Click here

    REMOVE JACK CARRIER CUSHION (for RHD)


    1. A017D41

      Remove the jack carrier cushion.

  18. Click here

    REMOVE JACK ASSEMBLY (for LHD)


    1. A017EKS

      Remove the jack assembly.

  19. Click here

    REMOVE JACK ASSEMBLY (for RHD)


    1. A017DSX

      Remove the jack assembly.

  20. Click here

    REMOVE JACK CARRIER ASSEMBLY (for LHD)


    1. A017EAS

      Using a screwdriver, disengage the 3 claws and remove the jack carrier assembly.

  21. Click here

    REMOVE JACK CARRIER ASSEMBLY (for RHD)


    1. A017D6R

      Using a screwdriver, disengage the 3 claws and remove the jack carrier assembly.

  22. Click here

    REMOVE DECK SIDE TRIM BOX RH


    1. A017FOPE01

      Remove the 2 deck side trim clips and clip.

    2. A017E9B

      Remove the deck side trim box RH as shown in the illustration.

  23. Click here

    REMOVE REAR MAT


    1. A017F51

      Remove the rear mat.

  24. Click here

    REMOVE DECK FLOOR BOARD ASSEMBLY


    1. A017FMA

      Disengage the 3 claws.

    2. Remove the 2 nuts and the deck floor board assembly.

  25. Click here

    REMOVE REAR NO. 2 SEAT INNER BELT ASSEMBLY


    1. A017GAE

      Remove the bolt and rear No. 2 seat inner belt assembly.

      Tip:

      Use the same procedure for the RH side and LH side.

  26. Click here

    DISCONNECT REAR SEAT LAP TYPE BELT ASSEMBLY LH


    1. A017F2F

      Remove the bolt and disconnect the rear seat lap type belt assembly LH.

  27. Click here

    DISCONNECT REAR SEAT LAP TYPE BELT ASSEMBLY RH

    Tip:

    Use the same procedure for the RH side and the LH side.

  28. Click here

    REMOVE REAR NO. 2 SEAT ASSEMBLY


    1. A017E5S

      Remove the 4 bolts and the rear No. 2 seat assembly.

  29. Click here

    REMOVE REAR FLOOR FINISH PLATE


    1. A017BSY

      Disengage the 4 clips and the 4 claws, and remove the rear floor finish plate.

  30. Click here

    REMOVE REAR SEAT SIDE GARNISH CAP


    1. A017FP0

      Remove the screw.

    2. Disengage the 6 claws and the guide, and remove the rear seat side garnish cap.

  31. Click here

    REMOVE DECK SIDE TRIM COVER NO.1

    Tip:

    Use the same procedure for the RH side and the LH side.

  32. Click here

    REMOVE DECK SIDE TRIM RH

    Tip:

    Use the same procedure for the RH side and the LH side.

  33. Click here

    REMOVE SIDE TRIM COVER RH (for Manual Air Conditioning System)


    1. A017CSI

      Disengage the 4 claws and remove the side trim cover RH.

  34. Click here

    REMOVE REAR ROOM TEMPERATURE SENSOR (for Automatic Air Conditioning System)


    1. A017B3P

      Disengage the 4 claws and remove the rear room temperature sensor.

    2. Disconnect the connector.

  35. Click here

    REMOVE REAR COMBINATION LIGHT SERVICE COVER RH


    1. A017BZ2E01

      Using a screwdriver, disengage the 6 claws and the 2 guides, and remove the rear combination light service cover RH.

      Tip:

      Tape the screwdriver tip before use.

  36. Click here

    REMOVE ROPE HOOK ASSEMBLY (for RH Side)

    Tip:

    Use the same procedure for the RH side and the LH side.

  37. Click here

    REMOVE NO. 1 LUGGAGE COMPARTMENT TRIM HOOK

    Tip:

    Use the same procedure for the No. 1 luggage compartment trim hook and the No. 2 deck side trim hook.

  38. Click here

    REMOVE FRONT DECK SIDE TRIM COVER RH

    Tip:

    Use the same procedure for the RH side and the LH side.

  39. Click here

    REMOVE DECK TRIM SIDE PANEL ASSEMBLY RH


    1. Remove the 3 bolts.

    2. Remove the 2 clips.

    3. A017FTC

      Disengage the 7 claws and 4 clips, and remove the deck trim side panel assembly RH.

  40. Click here

    REMOVE ROOF SIDE INNER GARNISH ASSEMBLY RH

    Tip:

    Use the same procedure for the RH side and the LH side.

  41. Click here

    REMOVE COOLER PLATE


    1. A017E65

      Disengage the 2 claws and remove the cooler plate.

  42. Click here

    REMOVE NO. 1 COOLER AIR DUCT


    1. A017G6ME01

      Remove the No. 1 cooler air duct as shown in the illustration.

  43. Click here

    REMOVE REAR NO. 5 AIR DUCT


    1. A017F7Y

      Remove the 2 clips and the rear No. 5 air duct.

  44. Click here

    REMOVE REAR COOLING UNIT ASSEMBLY


    1. A017B2U

      Disengage each clamp.

    2. Disconnect each connector.

    3. A017FV4

      Remove the 4 bolts and the rear cooling unit assembly.