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PARKING BRAKE ASSEMBLY REASSEMBLY

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Note:

Before installation, apply high temperature grease to the parts indicated by arrows (Click here).

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  1. Click here

    INSTALL NO. 2 PARKING BRAKE SHOE HOLD DOWN SPRING PIN (for 2WD)


    1. A017EOW

      Install the No. 2 parking brake shoe hold down spring pin.

  2. Click here

    INSTALL NO. 1 PARKING BRAKE SHOE HOLD DOWN SPRING PIN (for 4WD)


    1. A017DIL

      Install the No. 1 parking brake shoe hold down spring pin.

  3. Click here

    INSTALL REAR AXLE HUB AND BEARING ASSEMBLY (for 2WD)

    Note:

    Perform this procedure only when the No. 2 parking brake shoe hold down spring pin is replaced.

    Tip:

    Click here.

  4. Click here

    INSTALL REAR AXLE HUB AND BEARING ASSEMBLY (for 4WD)

    Note:

    Perform this procedure only when the No. 1 parking brake shoe hold down spring pin is replaced.

    Tip:

    Click here.

  5. Click here

    INSTALL NO. 1 PARKING BRAKE SHOE HOLD DOWN SPRING PIN (for 2WD)


    1. A017BVU

      Install the No. 1 parking brake shoe hold down spring pin.

  6. Click here

    INSTALL NO. 2 PARKING BRAKE SHOE HOLD DOWN SPRING PIN (for 4WD)


    1. A017DLJ

      Install the No. 2 parking brake shoe hold down spring pin.

  7. Click here

    APPLY HIGH TEMPERATURE GREASE


    1. Apply high temperature grease to the backing plate which makes contact with the shoe.

  8. Click here

    INSTALL PARKING BRAKE SHOE GUIDE PLATE SET BOLT


    1. Apply adhesive to the threads of the parking brake shoe guide plate set bolt.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
    2. A017CCA

      Install the parking brake shoe guide plate and the parking brake shoe guide plate set bolt.

      18 N*m 184 kgf*cm 13 ft.*lbf
  9. Click here

    INSTALL PARKING BRAKE SHOE LEVER


    1. Apply high temperature grease to the parking brake shoe lever which makes contact with the No. 2 parking brake shoe assembly.

    2. A017DOT

      Install the parking brake shoe lever and shim to the No. 2 parking brake shoe assembly with a new C-washer.

    3. A017BZZ

      Using a feeler gauge, measure the clearance between the No. 2 parking brake shoe assembly and parking brake shoe lever.

      Standard clearance
      Less than 0.35 mm (0.014 in.)

      If the clearance is not as specified, replace the shim with one of the appropriate size.

      Part No. Shim Thickness
      90564-09184 0.3 mm (0.012 in.)
      90564-09185 0.6 mm (0.024 in.)
      90564-09186 0.9 mm (0.035 in.)
  10. Click here

    INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY WITH PARKING BRAKE SHOE LEVER


    1. A017BK0

      Using needle-nose pliers, connect the No. 3 parking brake cable assembly to the parking brake shoe lever as shown in the illustration.

  11. Click here

    INSTALL NO. 2 PARKING BRAKE SHOE RETURN TENSION SPRING


    1. A017C8Y

      Install the No. 2 parking brake shoe return tension spring to the No. 2 parking brake shoe assembly.

  12. Click here

    INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY


    1. A017D1H

      Connect the No. 2 parking brake shoe return tension spring to install the No. 1 parking brake shoe assembly.

  13. Click here

    INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET


    1. A017B1Y

      Apply high temperature grease to the parking brake shoe adjusting screw set as shown in the illustration.

    2. A017FWP

      Install the parking brake shoe adjusting screw set.

  14. Click here

    INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY


    1. A017BJJ

      Install the No. 2 parking brake shoe assembly to the backing plate with the No. 1 parking brake shoe hold down spring cup, parking brake shoe hold down spring, and No. 2 parking brake shoe hold down spring cup.

  15. Click here

    INSTALL PARKING BRAKE SHOE STRUT


    1. A017D5L

      Install the parking brake shoe strut and the parking brake shoe strut compression spring.

  16. Click here

    INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY


    1. A017DZX

      Install the No. 1 parking brake shoe assembly to the backing plate with the No. 1 parking brake shoe hold down spring cup, parking brake shoe hold down spring, and No. 2 parking brake shoe hold down spring cup.

  17. Click here

    INSTALL NO. 1 PARKING BRAKE SHOE RETURN TENSION SPRING


    1. A017DO5

      Install the 2 No. 1 parking brake shoe return tension springs.

      Tip:

      First install the front side spring and then the rear side spring.

  18. Click here

    CHECK PARKING BRAKE INSTALLATION


    1. A017BD0E01

      Check that each part is installed properly.

      Note:

      There should be no oil or grease on the friction surface of the shoe lining and disc.

  19. Click here

    INSTALL REAR DISC


    1. A017FKWE01

      Align matchmarks and install the rear disc.

      Note:

      When replacing the rear disc with a new one, select the installation position where the rear disc has minimal runout.

  20. Click here

    INSTALL REAR DISC BRAKE CALIPER ASSEMBLY (for 2WD)


    1. A017FLR

      Install the rear disc brake caliper assembly with the 2 bolts.

      78 N*m 795 kgf*cm 57 ft.*lbf
  21. Click here

    INSTALL REAR DISC BRAKE CALIPER ASSEMBLY (for 4WD)


    1. A017DLS

      Install the rear disc brake caliper assembly with the 2 bolts.

      78 N*m 795 kgf*cm 57 ft.*lbf
  22. Click here

    INSTALL REAR AXLE SHAFT NUT (for 4WD)

    Note:

    Perform this procedure only when the No. 1 parking brake shoe hold down spring pin is replaced.

    Tip:

    Click here.

  23. Click here

    ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL (for LHD)


    1. Remove the driver side knee airbag assembly (Click here).

    2. Completely release the parking brake pedal.

    3. A017DLHE01

      Loosen the lock nut and the adjusting nut to completely release the parking brake cable.

    4. Remove the rear wheel.

    5. Temporarily install the hub nuts.

    6. Remove the shoe adjusting hole plug.

    7. A017BNUE01

      Turn the shoe adjuster and expand the shoe until the disc locks.

    8. Turn and contract the shoe adjuster until the disc can rotate smoothly.

      Standard
      Return 8 notches.

    9. Check that there is no brake drag against the shoe.

    10. Install the shoe adjusting hole plug.

    11. Turn the adjusting nut until the parking brake pedal travel is corrected to be within the specified range.

      Parking brake pedal travel
      8 to 10 notches at 300 N (31 kgf, 67 lbf)

    12. Using a wrench or an equivalent tool, hold the adjusting nut and tighten the lock nut.

      7.0 N*m 71 kgf*cm 62 in.*lbf

    13. Operate the parking brake pedal 3 to 4 times, and check the parking brake pedal travel.

    14. Check that there is no brake drag against the shoe.

    15. Remove the hub nuts.

    16. Install the rear wheel.

      103 N*m 1050 kgf*cm 76 ft.*lbf

    17. Install the driver side knee airbag assembly (Click here).

  24. Click here

    ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL (for RHD)


    1. Remove the driver side knee airbag assembly (Click here).

    2. Completely release the parking brake pedal.

    3. A017C4KE01

      Loosen the lock nut and adjusting nut to completely release the parking brake cable.

    4. Remove the rear wheel.

    5. Temporarily install the hub nuts.

    6. Remove the shoe adjusting hole plug.

    7. A017BNUE01

      Turn the shoe adjuster and expand the shoe until the disc locks.

    8. Turn and contract the shoe adjuster until the disc can rotate smoothly.

      Standard
      Return 8 notches.

    9. Check that there is no brake drag against the shoe.

    10. Install the shoe adjusting hole plug.

    11. Turn the adjusting nut until the parking brake pedal travel is corrected to be within the specified range.

      Parking brake pedal travel
      8 to 10 notches at 300 N (31 kgf, 67 lbf)

    12. Using a wrench or an equivalent tool, hold the adjusting nut and tighten the lock nut.

      7.0 N*m 71 kgf*cm 62 in.*lbf

    13. Operate the parking brake pedal 3 to 4 times, and check the parking brake pedal travel.

    14. Check that there is no brake drag against the shoe.

    15. Remove the hub nuts.

    16. Install the rear wheel.

      103 N*m 1050 kgf*cm 76 ft.*lbf

    17. Install the driver side knee airbag assembly (Click here).

  25. Click here

    INSTALL REAR WHEEL

    103 N*m 1050 kgf*cm 76 ft.*lbf