PARKING BRAKE PEDAL INSTALLATION

INSTALL INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY (for LHD)

1. Connect the connectors to the back of the instrument panel junction block assembly.

2. 

   Engage the wire harness clamp onto the instrument panel junction block assembly.

3. 

   Install the instrument panel junction block assembly with the 3 nuts.

   8.4 N*m

   86 kgf*cm

   74 in.*lbf

4. Connect the connectors to the instrument panel junction block assembly.

5. Engage the wire harness clamp onto the instrument panel junction block assembly.

INSTALL FRONT NO. 1 CONSOLE BOX INSERT (for LHD)

1. 

   Engage the claw and 2 guides.

2. Install the front No. 1 console box insert with the 3 screws <F> and 2 clips.

INSTALL FRONT NO. 1 CONSOLE BOX INSERT (for RHD)

1. 

   Engage the claw and 2 guides.

2. Install the front No. 1 console box insert with the 3 screws <F> and clip.

INSTALL CONSOLE BOX ASSEMBLY (w/o Rear Air Conditioning System)

1. 

   Engage the 6 claws.

2. 

   Install the console box assembly with the 4 bolts and 2 screws.

INSTALL CONSOLE BOX ASSEMBLY (w/ Rear Air Conditioning System)

1. 

   Engage the 6 claws.

2. Connect the connector.

3. 

   Install the console box assembly with the 4 bolts and 2 screws.

INSTALL LOWER REAR CONSOLE BOX

1. Install the lower rear console box.

INSTALL NO. 2 CONSOLE BOX DUCT (w/o Rear Air Conditioning System)

1. 

   Install the No. 2 console box duct as shown in the illustration.

INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY

1. 

   Connect the connector.

2. Engage the 4 claws and 4 clips, and install the upper console panel sub-assembly.

INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (w/o Smart Entry and Start System)

1. 

   Apply protective tape to the areas shown in the illustration.

2. Connect each connector.

3. Engage the 10 claws and 8 clips, and install the center instrument cluster finish panel assembly.

   Note:

   Do not the damage the instrument panel safety pad assembly and lower instrument panel finish panel sub-assembly.

INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (w/ Smart Entry and Start System)

1. 

   Apply protective tape to the areas shown in the illustration.

2. Connect each connector.

3. Engage the 10 claws and 8 clips, and install the center instrument cluster finish panel assembly.

   Note:

   Do not the damage the instrument panel safety pad assembly and lower instrument panel finish panel sub-assembly.

INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY (for RHD)

1. 

   Engage the 2 claws to install the No. 1 air duct sub-assembly.

INSTALL LOWER CENTER PILLAR GARNISH LH

1. 

   Engage the 2 claws and the 2 clips, and install the lower center pillar garnish LH.

INSTALL REAR DOOR SCUFF PLATE LH

1. 

   Engage the guide, 3 clips and 5 claws, and install the rear door scuff plate LH.

INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY (for LHD)

1. Check that the ignition switch is off.

2. Check that the battery negative (-) cable is disconnected.

   CAUTION:

   Wait for at least 90 seconds after disconnecting the cable to prevent airbag deployment.

3. 

   Install the DLC3 to the driver side knee airbag assembly with the 2 claws.

4. 

   Connect the connector to the driver side knee airbag assembly.

   Note:

   When handling the airbag connector, take care not to damage the airbag wire harness.

5. 

   Support the driver side knee airbag assembly with one hand as shown in the illustration.

6. 

   Temporarily install the driver side knee airbag assembly with the 2 hooks.

7. 

   Install the driver side knee airbag assembly with the 4 bolts.

   10 N*m

   102 kgf*cm

   7 ft.*lbf

INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (for LHD Manual Air Conditioning System)

1. 

   Connect the hood lock control cable assembly.

2. Connect each connector.

3. Engage the 3 claws and 10 clips.

4. Install the lower instrument panel finish panel sub-assembly with the 2 bolts <B>.

INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (for LHD Automatic Air Conditioning System)

1. 

   Connect the hood lock control cable assembly.

2. Connect each connector and the aspirator duct.

3. 

   Engage the 3 claws and 10 clips.

4. Install the lower instrument panel finish panel sub-assembly with the 2 bolts <B>.

INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH (for LHD)

1. 

   Engage the claw and clip, install the cowl side trim sub-assembly LH.

2. Install the clip.

INSTALL FRONT DOOR SCUFF PLATE LH (for LHD)

1. 

   Engage the guide and the 8 claws, and install the front door scuff plate LH.

INSTALL FRONT SEAT ASSEMBLY LH (for Manual Seat)

1. Place the front seat assembly in the cabin.

   Note:

   Be careful not to damage the vehicle body.

2. Connect the connectors under the seat.

3. Temporarily install the front seat assembly with the 4 bolts.

4. Lift up the seat track adjusting handle and move the seat to the rearmost position.

5. 

   Tighten the 2 bolts on the front side of the seat.

   37 N*m

   377 kgf*cm

   27 ft.*lbf

   Tip:

   Tighten the bolts in the order indicated in the illustration.

6. Lift up the seat track adjusting handle and move the seat to the foremost position.

7. 

   Tighten the 2 bolts on the rear side of the seat.

   37 N*m

   377 kgf*cm

   27 ft.*lbf

   Tip:

   Tighten the bolts in the order indicated in the illustration.

INSPECT FRONT SEAT SLIDE ADJUSTER LOCK (for Manual Seat)

1. During sliding operation of the front seat, check that the left and right adjusters move together smoothly and lock simultaneously.

   If the seat adjusters do not lock simultaneously, loosen the bolts securing the seat to adjust the adjuster position.

INSTALL REAR SEAT TRACK COVER LH (for Manual Seat)

1. 

   Engage the 4 claws and install the 2 rear seat track covers.

INSTALL FRONT INNER SEAT TRACK COVER LH (for Manual Seat)

1. Lift up the seat track adjusting handle and move the seat to the rearmost position.

2. 

   Engage the 2 claws and install the front inner seat track cover.

INSTALL FRONT OUTER SEAT TRACK COVER LH (for Manual Seat)

1. 

   Engage the 2 claws and install the front outer seat track cover.

INSTALL FRONT SEAT ASSEMBLY LH (for Power Seat)

1. Place the front seat assembly in the cabin.

   Note:

   Be careful not to damage the vehicle body.

2. Connect the connectors under the seat.

3. Connect the cable to the negative (-) battery terminal.

   Note:

   When reconnected the cable, some systems need to be initialized (Click here).

4. Temporarily install the front seat assembly with the 4 bolts.

5. Operate the power seat switch knob and move the seat to the rearmost position.

6. 

   Tighten the 2 bolts on the front side of the seat.

   37 N*m

   377 kgf*cm

   27 ft.*lbf

   Tip:

   Tighten the bolts in the order indicated in the illustration.

7. Operate the power seat switch knob and move the seat to the foremost position.

8. 

   Tighten the 2 bolts on the rear side of the seat.

   37 N*m

   377 kgf*cm

   27 ft.*lbf

   Tip:

   Tighten the bolts in the order indicated in the illustration.

INSTALL REAR INNER SEAT TRACK COVER LH (for Power Seat)

1. 

   Engage the 2 claws and install the rear inner seat track cover.

INSTALL REAR OUTER SEAT TRACK COVER LH (for Power Seat)

1. 

   Engage the 2 claws and install the rear outer seat track cover.

INSTALL FRONT INNER SEAT TRACK COVER LH (for Power Seat)

1. Operate the power seat switch knob and move the seat to the rearmost position.

2. 

   Engage the 2 claws and install the front inner seat track cover.

INSTALL FRONT OUTER SEAT TRACK COVER LH (for Power Seat)

1. 

   Engage the 2 claws and install the front outer seat track cover.

INSPECT FRONT SEAT ASSEMBLY LH (for Power Seat)

1. Inspect the power seat operation.

2. w/ Seat Heater System:

   Check the seat heater operation.

   
   

   1. Turn the ignition switch on (IG).

   2. Turn the seat heater switch on.

   3. Wait 5 minutes or more and confirm that the seat surface becomes warm.

ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL (for LHD)

1. Remove the driver side knee airbag assembly (Click here).

2. Completely release the parking brake pedal.

3. 

   Loosen the lock nut and the adjusting nut to completely release the parking brake cable.

4. Remove the rear wheel.

5. Temporarily install the hub nuts.

6. Remove the shoe adjusting hole plug.

7. 

   Turn the shoe adjuster and expand the shoe until the disc locks.

8. Turn and contract the shoe adjuster until the disc can rotate smoothly.

   Standard
   Return 8 notches.

9. Check that there is no brake drag against the shoe.

10. Install the shoe adjusting hole plug.

11. Turn the adjusting nut until the parking brake pedal travel is corrected to be within the specified range.

    Parking brake pedal travel
    8 to 10 notches at 300 N (31 kgf, 67 lbf)

12. Using a wrench or an equivalent tool, hold the adjusting nut and tighten the lock nut.

    7.0 N*m

    71 kgf*cm

    62 in.*lbf

13. Operate the parking brake pedal 3 to 4 times, and check the parking brake pedal travel.

14. Check that there is no brake drag against the shoe.

15. Remove the hub nuts.

16. Install the rear wheel.

    103 N*m

    1050 kgf*cm

    76 ft.*lbf

17. Install the driver side knee airbag assembly (Click here).

ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL (for RHD)

1. Remove the driver side knee airbag assembly (Click here).

2. Completely release the parking brake pedal.

3. 

   Loosen the lock nut and adjusting nut to completely release the parking brake cable.

4. Remove the rear wheel.

5. Temporarily install the hub nuts.

6. Remove the shoe adjusting hole plug.

7. 

   Turn the shoe adjuster and expand the shoe until the disc locks.

8. Turn and contract the shoe adjuster until the disc can rotate smoothly.

   Standard
   Return 8 notches.

9. Check that there is no brake drag against the shoe.

10. Install the shoe adjusting hole plug.

11. Turn the adjusting nut until the parking brake pedal travel is corrected to be within the specified range.

    Parking brake pedal travel
    8 to 10 notches at 300 N (31 kgf, 67 lbf)

12. Using a wrench or an equivalent tool, hold the adjusting nut and tighten the lock nut.

    7.0 N*m

    71 kgf*cm

    62 in.*lbf

13. Operate the parking brake pedal 3 to 4 times, and check the parking brake pedal travel.

14. Check that there is no brake drag against the shoe.

15. Remove the hub nuts.

16. Install the rear wheel.

    103 N*m

    1050 kgf*cm

    76 ft.*lbf

17. Install the driver side knee airbag assembly (Click here).

INSPECT BRAKE WARNING LIGHT

1. When operating the parking brake pedal, check that the brake warning light illuminates.

   Standard
   The brake warning light always illuminates at the first click.