REAR BRAKE DISASSEMBLY


  1. REMOVE REAR BRAKE PAD


    1. A017BDJ

      Remove the 2 brake pads with the rear anti-squeal shims from the rear disc brake cylinder mounting.

  2. REMOVE REAR ANTI-SQUEAL SHIM


    1. Remove the 2 rear anti-squeal shims and the pad wear indicator from the inner pad.

  3. REMOVE NO. 1 REAR DISC BRAKE PAD SUPPORT PLATE


    1. A017FNDE01

      Remove the No. 1 rear disc brake pad support plate from the rear disc brake cylinder mounting.

      Note

      The No. 1 rear disc brake pad support plate and the No. 2 rear disc brake pad support plate have different shape. Be sure to put an identification mark on each rear disc brake pad support plate so that they can be reinstalled to their original position.

  4. REMOVE NO. 2 REAR DISC BRAKE PAD SUPPORT PLATE


    1. Remove the No. 2 rear disc brake pad support plate from the rear disc brake cylinder mounting.

      Note

      The No. 1 rear disc brake pad support plate and the No. 2 rear disc brake pad support plate have different shape. Be sure to put an identification mark on each rear disc brake pad support plate so that they can be reinstalled to their original position.

  5. REMOVE NO. 1 REAR DISC BRAKE CYLINDER SLIDE PIN


    1. A017ECQ

      Remove the No. 1 rear disc brake cylinder slide pin from the rear disc brake cylinder mounting.

  6. REMOVE NO. 2 REAR DISC BRAKE CYLINDER SLIDE PIN


    1. A017ESL

      Remove the No. 2 rear disc brake cylinder slide pin from the rear disc brake cylinder mounting.

  7. REMOVE REAR DISC BRAKE CYLINDER SLIDE BUSHING


    1. A017C28E01

      Using a screwdriver, remove the rear disc brake cylinder slide bushing from the No. 2 rear disc brake cylinder slide pin.

      Note

      Do not damage the No. 2 rear disc brake cylinder slide pin.

      Tech Tips

      Tape the screwdriver tip before use.

  8. REMOVE REAR DISC BRAKE BUSHING DUST BOOT


    1. A017G7X

      Remove the 2 rear disc brake bushing dust boots from the rear disc brake cylinder mounting.

  9. REMOVE REAR DISC BRAKE CYLINDER MOUNTING


    1. A017FRT

      Remove the 2 bolts and the rear disc brake cylinder mounting from the rear axle.

  10. REMOVE REAR DISC BRAKE PISTON


    1. A017GB2

      Place a shop rag or a piece of cloth between the rear disc brake piston and disc brake cylinder assembly.

    2. Apply compressed air to remove the rear disc brake piston from the rear disc brake cylinder assembly.

      CAUTION:

      Do not place your fingers in front of the rear disc brake piston when using compressed air.

      Note

      Do not allow any brake fluid to spatter.

  11. REMOVE CYLINDER BOOT


    1. A017FQAE01

      Using a screwdriver, remove the cylinder boot.

      Note

      Be careful not to damage the rear disc brake cylinder assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  12. REMOVE PISTON SEAL


    1. A017BU1E01

      Using a screwdriver, remove the piston seal from the rear disc brake cylinder assembly.

      Note

      Be careful not to damage the inner cylinder or cylinder groove.

      Tech Tips

      Tape the screwdriver tip before use.

  13. REMOVE REAR DISC BRAKE BLEEDER PLUG CAP


    1. Remove the bleeder plug cap from the rear disc brake bleeder plug.

  14. REMOVE REAR DISC BRAKE BLEEDER PLUG


    1. Remove the rear disc brake bleeder plug from the rear disc brake cylinder assembly.

  15. REMOVE PARKING BRAKE SHOE ADJUSTING HOLE PLUG


    1. Remove the parking brake shoe adjusting hole plug.

  16. REMOVE REAR DISC


    1. A017FKWE01

      Put matchmarks on the rear disc and the axle hub.

    2. A017DGC

      Release the parking brake and remove the rear disc.

      Tech Tips

      If the disc cannot be removed easily, turn and press firmly the shoe adjuster until the wheel comes free.