BRAKE BOOSTER (for LHD) REMOVAL

Note

Make sure to release vacuum from the brake booster before removing the master cylinder from the brake booster.


  1. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH


    1. A017BZJ

      Remove the nut, and the front wiper arm and blade assembly LH.

  2. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH


    1. A017DLO

      Remove the nut, and the front wiper arm and blade assembly RH.

  3. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. A017EML

      Disengage the 2 claws and disconnect the front fender to cowl side seal LH.

    2. A017F5E

      Disengage the 2 claws and disconnect the front fender to cowl side seal RH.

    3. Remove the 2 clips.

      A017F5J

    4. Disengage the 20 claws and remove the cowl top ventilator louver sub-assembly.

  4. REMOVE WINDSHIELD WIPER MOTOR AND LINK


    1. A017FR2

      Disconnect the connector.

    2. Remove the 4 bolts, and the windshield wiper motor and link assembly.

  5. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY


    1. A017G69

      Disengage the 4 clamps and separate the wiper wire harness from the outer cowl top panel sub-assembly.

    2. A017F9G

      Remove the 8 bolts, 6 nuts, and the outer cowl top panel sub-assembly.

  6. REMOVE COOL AIR INTAKE DUCT SEAL


    1. A017CN1

      Remove the 11 clips and cool air intake duct seal.

  7. REMOVE NO. 2 AIR CLEANER INLET


    1. A017D82

      Disconnect the 2 vacuum switching valve clamps.

    2. Disconnect the 2 vacuum hoses.

    3. Remove the 2 bolts and No. 2 air cleaner inlet.

  8. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A017BB9

      Disconnect the 3 vacuum hoses.

    2. A017EZ4

      Loosen the No. 1 air cleaner hose clamp.

    3. Disconnect the hose clamps and No. 2 ventilation hose.

    4. Disconnect the mass air flow meter connector.

    5. A017FXX

      Release the 2 clips, and remove the 2 bolts.

    6. Remove the air cleaner cap sub-assembly and air cleaner filter element.

  9. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY


    1. Remove the air cleaner filter element sub-assembly.

  10. REMOVE AIR CLEANER CASE SUB-ASSEMBLY


    1. A017BI0

      Remove the 3 bolts, disconnect the hose and the connector, and remove the air cleaner case sub-assembly.

  11. REMOVE CHARCOAL CANISTER ASSEMBLY


    1. A017CNW

      Disconnect the 2 hoses.

    2. A017EV1

      Remove the 2 bolts and canister.

  12. DRAIN BRAKE FLUID

  13. DISCONNECT NO. 1 RESERVOIR TUBE


    1. Slide the clip and disconnect the No. 1 reservoir tube from the brake master reservoir assembly.

  14. DISCONNECT BRAKE LINE


    1. A017CMV

      Using a union nut wrench (12 mm), disconnect the 2 brake lines from the brake master cylinder sub-assembly.

  15. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY


    1. A017CH4

      Remove the 2 nuts and brake master cylinder sub-assembly.

    2. Remove the O-ring from the brake master cylinder sub-assembly.

      Note


      • The master cylinder requires careful handling. Do not allow the master cylinder to receive any impact, such as from being dropped. Do not reuse a master cylinder that has been dropped.

      • Do not strike or pinch the master cylinder piston, and do not cause any damage to the master cylinder piston by any other means.

      • Make sure to release vacuum from the brake booster before removing the master cylinder from the brake booster.

      • When installing the master cylinder to the brake booster, or when removing the master cylinder from the brake booster, make sure that the master cylinder is kept horizontal or its tip faces downward (the piston faces upward) to prevent the master cylinder piston from falling out.

      • Do not allow any foreign objects to contaminate the master cylinder piston. If a foreign object gets on the piston, remove it by using a shop rag or a piece of cloth and then apply an even layer of lithium soap base glycol grease around the circumference (sliding part) of the piston.

      • Do not use any other type of grease or fluid.

  16. DISCONNECT VACUUM HOSE


    1. Slide the clip and disconnect the vacuum hose.

  17. REMOVE BRAKE VACUUM CHECK VALVE ASSEMBLY


    1. Remove the vacuum check valve assembly from the brake booster assembly.

  18. REMOVE CHECK VALVE GROMMET


    1. Remove the check valve grommet from the brake booster assembly.

  19. REMOVE BRAKE PEDAL RETURN SPRING


    1. A017F4S

      Remove the brake pedal return spring from the push rod pin and instrument panel reinforcement.

  20. SEPARATE BRAKE MASTER CYLINDER PUSH ROD CLEVIS


    1. Remove the clip and push rod pin, and separate the brake master cylinder push rod clevis from the brake pedal sub-assembly.

  21. REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS


    1. A017EMG

      Remove the 4 nuts and push out the brake booster assembly.

      Note

      Do not damage the brake lines.

    2. A017EDUE01

      Loosen the lock nut, and remove the brake master cylinder push rod clevis and lock nut from the brake booster assembly.

  22. SEPARATE ENGINE WIRE


    1. A017B9T

      Disengage the 9 clamps.

    2. Remove the bolt and separate the engine wire from the body.

  23. SEPARATE ENGINE WIRE (w/ Security Horn)


    1. A017FE4

      Disengage the 9 clamps, and disconnect the alarm horn connector.

    2. Remove the bolt and separate the engine wire from the body.

  24. REMOVE BRAKE BOOSTER ASSEMBLY


    1. A017G2L

      Disengage the 2 clamps and separate the 2 brake lines from the body.

      Note

      Be careful not to damage the brake lines or clamps. If any parts are damaged, replace them with new ones.

    2. Remove the brake booster assembly from the body.

      Note

      Do not damage the brake lines.

  25. REMOVE BRAKE BOOSTER GASKET


    1. Remove the brake booster gasket from the brake booster assembly.