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BRAKE MASTER CYLINDER REASSEMBLY

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  1. Click here

    INSTALL MASTER CYLINDER RESERVOIR GROMMET


    1. Apply lithium soap base glycol grease to 2 new master cylinder reservoir grommets.

    2. Install the 2 master cylinder reservoir grommets to the brake master cylinder reservoir assembly.

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    INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY


    1. Install the brake master cylinder reservoir assembly to the master cylinder body.

    2. A017C3K

      Mount the brake master cylinder sub-assembly in a vise.

      Note:

      Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly.

    3. Using a pin punch and a hammer, tap in the straight pin.

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    INSTALL NO. 2 BRAKE TUBE WAY


    1. Install the No. 2 brake tube way to the brake master cylinder body.

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    INSTALL BRAKE MASTER CYLINDER TO WAY TUBE


    1. A017D9I

      Secure the No. 2 brake tube way to the brake master cylinder body with the 2 bolts, 2 nuts and 4 washers as shown in the illustration.

      13 N*m 132 kgf*cm 10 ft.*lbf
    2. A017DOIE01

      Mount the brake master cylinder sub-assembly in a vise.

      Note:

      Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly.

    3. Using a union nut wrench (12 mm), install the brake master cylinder to way tube to the brake master cylinder body and No. 2 brake tube way.

      without union nut wrench
      20 N*m 204 kgf*cm 15 ft.*lbf
      with union nut wrench
      18 N*m 184 kgf*cm 13 ft.*lbf
      Note:

      • Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).

      • This torque value is effective when the union nut wrench is parallel to the torque wrench.

    4. Remove the 2 bolts, 2 nuts and 4 washers.