BRAKE PEDAL INSTALLATION


  1. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY (for LHD)


    1. A017EMG

      Install the brake pedal support sub-assembly with the 4 nuts.

      Torque:
      13 N*m  { 132 kgf*cm, 10 ft.*lbf }
    2. A017EDQ

      Install the brake pedal support sub-assembly to the instrument panel reinforcement with the 2 bolts.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }
    3. A017BAY

      Connect the brake pedal load sensing switch connector and engage the clamp.

  2. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY (for RHD)


    1. A017ENQ

      Install the brake pedal support sub-assembly with the 4 nuts.

      Torque:
      13 N*m  { 132 kgf*cm, 10 ft.*lbf }
    2. A017BUW

      Install the brake pedal support sub-assembly to the instrument panel reinforcement with the 2 bolts.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }
    3. A017BPN

      Connect the brake pedal load sensing switch connector and engage the clamp.

  3. CONNECT BRAKE MASTER CYLINDER PUSH ROD CLEVIS


    1. A017CCTE01

      Apply lithium soap base glycol grease to the push rod pin.

    2. Connect the brake master cylinder push rod clevis to the brake pedal with the push rod pin, and install a new clip as shown in the illustration.

  4. INSTALL BRAKE PEDAL RETURN SPRING


    1. A017F4S

      Install the brake pedal return spring between the instrument panel reinforcement and brake master cylinder push rod clevis.

  5. INSTALL STOP LIGHT SWITCH ASSEMBLY


    1. A017E1EE01

      Temporarily install the stop light switch assembly with the stop light switch lock nut.

    2. A017EYKE01

      Turn the stop light switch assembly so that the clearance between the nut end and stop light switch cushion is between 0.5 to 2.4 mm (0.020 to 0.095 in.).

    3. Tighten the stop light switch lock nut.

      Torque:
      17 N*m  { 173 kgf*cm, 12 ft.*lbf }
    4. A017BKZ

      Connect the connector.

  6. INSPECT AND ADJUST BRAKE PEDAL

    Click here

  7. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (for Manual Air Conditioning System)


    1. A017BY3

      Connect the hood lock control cable assembly.

    2. Connect each connector.

    3. Engage the 3 claws and 10 clips.

    4. Install the lower instrument panel finish panel sub-assembly with the 2 bolts <B>.

  8. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY (for Automatic Air Conditioning System)


    1. A017CWD

      Connect the hood lock control cable assembly.

    2. Connect each connector and the aspirator duct.

    3. A017EU2

      Engage the 3 claws and 10 clips.

    4. Install the lower instrument panel finish panel sub-assembly with the 2 bolts <B>.

  9. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH


    1. A017G63

      Engage the claw and clip, install the cowl side trim sub-assembly LH.

    2. Install the clip.

  10. INSTALL FRONT DOOR SCUFF PLATE LH


    1. A017B6P

      Engage the guide and 8 claws, and install the front door scuff plate LH.