FRONT BRAKE DISASSEMBLY


  1. REMOVE FRONT DISC BRAKE PAD


    1. A017DEN

      Remove the 2 anti-squeal springs.

    2. A017FWZ

      Remove the 2 brake pads from the front disc brake cylinder mounting.

  2. REMOVE FRONT ANTI-SQUEAL SHIM


    1. Remove the 2 anti-squeal shims and the 2 pad wear indicators from the pads.

  3. REMOVE FRONT DISC BRAKE PAD SUPPORT PLATE


    1. A017EIF

      Remove the 4 front disc brake pad support plates from the front disc brake cylinder mounting.

      Note

      Each front disc brake pad support plate has a different shape. Be sure to put an identification mark on each front disc brake pad support plate so that they can be reinstalled to their original position.

  4. REMOVE NO. 1 FRONT DISC BRAKE CYLINDER SLIDE PIN


    1. A017EG0

      Remove the No. 1 front disc brake cylinder slide pin from the front disc brake cylinder mounting.

  5. REMOVE NO. 2 FRONT DISC BRAKE CYLINDER SLIDE PIN


    1. A017D73

      Remove the No. 2 front disc brake cylinder slide pin from the front disc brake cylinder mounting.

  6. REMOVE FRONT DISC BRAKE CYLINDER SLIDE BUSHING


    1. A017BR0E01

      Using a screwdriver, remove the front disc brake cylinder slide bushing from the No. 2 front disc brake cylinder slide pin.

      Note

      Do not damage the No. 2 front disc brake cylinder slide pin.

      Tech Tips

      Tape the screwdriver tip before use.

  7. REMOVE FRONT DISC BRAKE BUSHING DUST BOOT


    1. A017DHJ

      Remove the 2 front disc brake bushing dust boots from the front disc brake cylinder mounting.

  8. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING


    1. A017BXS

      Remove the 2 bolts and front disc brake cylinder mounting from the steering knuckle.

  9. REMOVE FRONT DISC BRAKE PISTON


    1. A017CS8

      Place a shop rag or a piece of cloth between the disc brake pistons and the disc brake cylinder assembly.

    2. Using compressed air, remove one of the disc brake pistons from the disc brake cylinder assembly.

      CAUTION:

      Do not place your fingers in front of the front disc brake piston when using compressed air.

      Note

      Do not allow any brake fluid to spatter.

  10. REMOVE CYLINDER BOOT


    1. A017CCWE01

      Using a screwdriver, remove the 2 cylinder boots.

      Note

      Be careful not to damage the front disc brake cylinder.

      Tech Tips

      Tape the screwdriver tip before use.

  11. REMOVE PISTON SEAL


    1. A017C7IE01

      Using a screwdriver, remove the 2 piston seals from the disc brake cylinder assembly.

      Note

      Be careful not to damage the inner cylinder or cylinder groove.

      Tech Tips

      Tape the screwdriver tip before use.

  12. REMOVE FRONT DISC BRAKE BLEEDER PLUG CAP

  13. REMOVE FRONT DISC BRAKE BLEEDER PLUG

  14. REMOVE FRONT DISC


    1. A017EY2E01

      Remove the front disc.

      Tech Tips

      Put matchmarks on the disc and the axle hub.