BRAKE ACTUATOR INSTALLATION


  1. INSTALL BRAKE ACTUATOR


    1. A017E5TE02

      Install the brake actuator to the brake actuator bracket assembly with the 3 bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

      Note


      • Do not remove the hole plugs of a new brake actuator before connecting the 6 brake lines because the brake actuator is filled with brake fluid.

      • Do not hold with the actuator by the connector.

      • Tighten the 3 bolts in order the from shown in the illustration.

    2. A017DZU

      Install the piping clamp to the brake actuator bracket assembly.

  2. INSTALL BRAKE ACTUATOR WITH BRACKET (for LHD)


    1. A017BRKE01

      Install the brake actuator with bracket to the body with the 3 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note


      • Do not damage the brake lines or wire harness.

      • Tighten the 3 bolts in order the from shown in the illustration.

    2. A017CHDE01

      Temporarily tighten each brake line to the correct positions of the brake actuator with bracket as shown in the illustration.

      Tech Tips


      • *1: To front wheel cylinder RH

      • *2: To front wheel cylinder LH

      • *3: To rear wheel cylinder RH

      • *4: To rear wheel cylinder LH

      • *5: From 1st of master cylinder

      • *6: From 2nd of master cylinder

    3. A017FEZE01

      Using a union nut wrench (10 mm and 12 mm), fully tighten each brake line.

      Torque:
      Flare Nut A (M10) without union nut wrench
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }
      Flare Nut A (M10) with union nut wrench
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }
      Flare Nut B (M12) without union nut wrench
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
      Flare Nut B (M12) with union nut wrench
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

      Note


      • Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).

      • This torque value is effective when the union nut wrench is parallel to the torque wrench.

    4. A017BPH

      Connect the brake actuator connector.

      Note


      • Make sure that the connector is locked securely.

      • Make sure that the actuator connector can be connected smoothly. Do not allow water, oil or dirt to enter.

    5. A017G3W

      Install the No. 1 cooler refrigerant suction tube to the 2 clamps.

    6. A017D0T

      Install the suction hose bracket to the brake actuator bracket assembly with the nut and bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
    7. A017CM5

      Install the relay box.

  3. INSTALL BRAKE ACTUATOR WITH BRACKET (for RHD)


    1. A017BRKE01

      Install the brake actuator with bracket to the body with the 3 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note


      • Do not damage the brake lines or wire harness.

      • Tighten the 3 bolts in order the from shown in the illustration.

    2. A017CHDE01

      Temporarily tighten each brake line to the correct position of the brake actuator with bracket as shown in the illustration.

      Tech Tips


      • *1: To front wheel cylinder RH

      • *2: To front wheel cylinder LH

      • *3: To rear wheel cylinder RH

      • *4: To rear wheel cylinder LH

      • *5: From 1st of master cylinder

      • *6: From 2nd of master cylinder

    3. A017FEZE01

      Using a union nut wrench (10 mm and 12 mm), fully tighten each brake line.

      Torque:
      Flare Nut A (M10) without union nut wrench
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }
      Flare Nut A (M10) with union nut wrench
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }
      Flare Nut B (M12) without union nut wrench
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
      Flare Nut B (M12) with union nut wrench
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

      Note


      • Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).

      • This torque value is effective when the union nut wrench is parallel to the torque wrench.

    4. A017BPH

      Connect the brake actuator connector.

      Note


      • Make sure that the connector is locked securely.

      • Make sure that the actuator connector can be connected smoothly. Do not allow water, oil or dirt to enter.

    5. A017G3W

      Install the No. 1 cooler refrigerant suction tube to the 2 clamps.

    6. A017D0T

      Install the suction hose bracket to the brake actuator bracket assembly with the nut and bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  4. BLEED BRAKE SYSTEM

    Click here

  5. INSTALL V-BANK COVER SUB-ASSEMBLY


    1. A017EFM

      Fit the 3 retainers and install the V-bank cover.

  6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  7. INSPECT BRAKE ACTUATOR WITH INTELLIGENT TESTER

    Click here

  8. PERFORM YAW RATE AND ACCELERATION SENSOR ZERO POINT CALIBRATION

    Click here

  9. CHECK AND CLEAR DTCS

    Click here