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BRAKE ACTUATOR REMOVAL

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  1. Click here

    DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  2. Click here

    REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A017EFM

      Hold the front of the V-bank cover sub-assembly and raise it to disengage the 2 clips on the front of the V-bank cover sub-assembly. Continue rising the V-bank cover sub-assembly to disengage the clip on the rear of the V-bank cover sub-assembly and remove the V-bank cover sub-assembly.

      Note:

      Attempting to disengage both front and rear clips at the same time may cause the V-bank cover sub-assembly to break.

  3. Click here

    REMOVE BRAKE ACTUATOR WITH BRACKET (for LHD)


    1. A017CM5

      Separate the relay box.

    2. A017D0T

      Remove the nut, bolt and separate the suction hose bracket from the brake actuator bracket assembly.

    3. A017G3W

      Separate the No. 1 cooler refrigerant suction tube from the 2 clamps, and then place the No. 1 cooler refrigerant suction tube next to the clamps.

    4. A017BPB

      Release the lock lever and disconnect the brake actuator connector.

      Note:

      Be careful not to allow brake fluid to enter the removed connector.

    5. A017C4RE01

      Using a union nut wrench (10 mm and 12 mm), disconnect the 6 brake lines from the brake actuator with bracket.

    6. A017CHDE01

      Use tags or make a memo to identify the places to reconnect.

      Tip:

      • *1: To front wheel cylinder RH

      • *2: To front wheel cylinder LH

      • *3: To rear wheel cylinder RH

      • *4: To rear wheel cylinder LH

      • *5: From 1st of master cylinder

      • *6: From 2nd of master cylinder

    7. A017BRK

      Remove the 3 bolts and brake actuator with bracket from the body.

      Note:

      Do not damage the brake lines or wire harness.

  4. Click here

    REMOVE BRAKE ACTUATOR WITH BRACKET (for RHD)


    1. A017D0T

      Remove the nut, bolt and separate the suction hose bracket from the brake actuator bracket assembly.

    2. A017G3W

      Separate the No. 1 cooler refrigerant suction tube from the 2 clamps, and then place the No. 1 cooler refrigerant suction tube next to the clamps.

    3. A017BPB

      Release the lock lever and disconnect the brake actuator connector.

      Note:

      Be careful not to allow brake fluid to enter the removed connector.

    4. A017C4RE01

      Using a union nut wrench (10 mm and 12 mm), disconnect the 6 brake lines from the brake actuator with bracket.

    5. A017CHDE01

      Use tags or make a memo to identify the places to reconnect.

      Tip:

      • *1: To front wheel cylinder RH

      • *2: To front wheel cylinder LH

      • *3: To rear wheel cylinder RH

      • *4: To rear wheel cylinder LH

      • *5: From 1st of master cylinder

      • *6: From 2nd of master cylinder

    6. A017BRK

      Remove the 3 bolts and brake actuator with bracket from the body.

      Note:

      Do not damage the brake lines or wire harness.

  5. Click here

    REMOVE BRAKE ACTUATOR


    1. A017DZU

      Remove the piping clamp.

    2. A017E5T

      Remove the 3 bolts and the brake actuator from the brake actuator bracket assembly.