COMPRESSOR AND MAGNETIC CLUTCH (for 5L-E) REMOVAL


  1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM


    1. Start up the engine.

    2. Turn the A/C switch on.

    3. Operate the cooler compressor at an engine rpm of approximately 1,000 for 5 to 6 minutes to circulate the refrigerant and collect compressor oil remaining in each component into the cooler compressor as much as possible.

    4. Stop the engine.

    5. Using SST, let the refrigerant gas out.

      SST
      07110-58060   ( 07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080 )

  2. REMOVE FRONT DOOR SCUFF PLATE RH

  3. REMOVE FRONT SEAT ASSEMBLY RH (for Hi-back Seat Type)


    1. Perform the same procedure as above on the opposite side. Click here

  4. REMOVE FRONT SEAT ASSEMBLY RH (for Low-back Seat Type)


    1. Perform the same procedure as above on the opposite side. Click here

  5. REMOVE ENGINE SERVICE HOLE SUB COVER SUB-ASSEMBLY


    1. Turn back the carpet, and remove the engine service hole cover sub-assembly.

  6. REMOVE ENGINE UNDER COVER NO.1

  7. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1


    1. A01BFK7E02

      Loosen nut.

    2. Loosen bolt and remove the V bolt.

  8. DISCONNECT COOLER REFRIGERANT DISCHARGE HOSE NO.1


    1. A01BHKT

      Remove the bolt and disconnect the cooler refrigerant discharge hose No.1 from the compressor and magnetic clutch.

    2. Remove the O-ring from the cooler refrigerant discharge hose No.1.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

  9. REMOVE COOLER REFRIGERANT SUCTION HOSE NO.1


    1. A01BH32

      Remove the bolt and disconnect the cooler refrigerant suction hose No.1 from the compressor and magnetic clutch.

    2. Remove the O-ring from the cooler refrigerant suction hose No.1.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

  10. REMOVE COMPRESSOR AND MAGNETIC CLUTCH


    1. Disconnect the connector.

    2. A01BGZO

      Remove the 4 bolts and compressor and magnetic clutch.