COMPRESSOR AND MAGNETIC CLUTCH (for 1KD-FTV, 2KD-FTV) REMOVAL


  1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM


    1. Start up the engine.

    2. Turn the A/C switch on.

    3. Operate the cooler compressor at an engine rpm of approximately 1,000 for 5 to 6 minutes to circulate the refrigerant and collect compressor oil remaining in each component into the cooler compressor as much as possible.

    4. Stop the engine.

    5. Using SST, let the refrigerant gas out.

      SST
      07110-58060   ( 07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080 )

  2. REMOVE FRONT DOOR SCUFF PLATE RH

  3. REMOVE FRONT SEAT ASSEMBLY RH (for Hi-back Seat Type)


    1. Perform the same procedure as above on the opposite side. Click here

  4. REMOVE FRONT SEAT ASSEMBLY RH (for Low-back Seat Type)


    1. Perform the same procedure as above on the opposite side. Click here

  5. REMOVE ENGINE SERVICE HOLE SUB COVER SUB-ASSEMBLY


    1. Roll up the carpet, and remove the engine service hole sub cover assembly.

  6. REMOVE ENGINE UNDER COVER NO.1

  7. REMOVE FAN & GENERATOR V BELT


    1. A01BGLOE03

      Remove the drive belt by rotating the tensioner pulley in clockwise direction to loosen its tension with the pulley set bolt of the tensioner.

  8. REMOVE COOLER REFRIGERANT DISCHARGE HOSE NO.1


    1. A01BGYM

      Remove the bolt and disconnect the cooler refrigerant discharge hose No.1 from the compressor and magnetic clutch.

    2. Remove the O-ring from the cooler refrigerant discharge hose No.1.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

  9. REMOVE COOLER REFRIGERANT SUCTION HOSE NO.1


    1. A01BDO5

      Remove the bolt and disconnect the cooler refrigerant suction hose No.1.

    2. Remove the O-ring from the cooler refrigerant suction hose No.1.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

  10. REMOVE COMPRESSOR AND MAGNETIC CLUTCH


    1. Disconnect the connector.

    2. A01BFJ0

      Remove the 4 bolts and compressor and magnetic clutch.