CHECK AIR CONDITIONING AMPLIFIER ASSEMBLY (except 5L-E)
| Terminal No. (Symbols) | Wiring Color | Tester Description | Condition | Specification |
|---|---|---|---|---|
| H18-2 (PTC2) - H18-29 (GND)*1 | LG - W-B | PTC heater control signal | Ignition switch ON Temperature switch: Max. HOT Coolant temperature: Below 76°C (169°F) Ambient temperature: Below 10°C (50°F) PTC heater: Not operate → Operate (ALT, F-DUTY more than 95%) |
Below 1 V → 11 to 14 V |
| H18-3 (PTC1) - H18-29 (GND)*1 | GR - W-B | PTC heater permission signal | Ignition switch ON Temperature switch: Max. HOT Coolant temperature: Below 73°C (163°F) Ambient temperature: Below 10°C (50°F) PTC heater: Not operate → Operate (ALT, F-DUTY more than 95%) |
Below 1 V → 11 to 14 V |
| H18-4 (PRE) - H18-29 (GND) | R - W-B | Pressure sensor signal | Start engine Operate air conditioning system Refrigerant pressure: Abnormal pressure (More than 3,030 kPa (31.0 kgf/cm, 440 psi)) |
4.7 V or higher |
| H18-4 (PRE) - H18-29 (GND) | R - W-B | Pressure sensor signal | Start engine Operate air conditioning system Refrigerant pressure: Abnormal pressure (less than 180 kPa (1.9 kgf/cm, 27 psi)) |
Below 0.7 V |
| H18-4 (PRE) - H18-29 (GND) | R - W-B | Pressure sensor signal | Start engine Operate air conditioning system Refrigerant pressure: Normal pressure (less than 3,030 kPa (31.0 kgf/cm, 440 psi) and more than 180 kPa (1.9 kgf/cm, 27 psi)) |
0.7 to 4.7 V |
| H18-5 (HEAT) - H18-29 (GND)*5 | L - W-B | Idle-up switch signal | Ignition switch ON Idle-up switch off → ON |
11 to 14 V → Below 1 V |
| H18-5 (HEAT) - H18-29 (GND)*2 | L - W-B | Heater switch signal | Ignition switch ON Heater switch off → ON |
11 to 14 V → Below 1 V |
| H18-6 (HLS) - H18-29 (GND)*1 | R - W-B | Headlight dimmer switch signal | Ignition switch ON Headlight dimmer switch: off → ON |
Below 1 V → 11 to 14 V |
| H18-7 (RCON) - Body ground*3 | P - Body ground | Rear blower switch signal | Ignition switch ON A/C switch off → ON |
Below 1 V → 11 to 14 V |
| H18-8 (A/CS) - H18-29 (GND) | Y - W-B | A/C switch signal | Ignition switch ON Blower switch ON A/C switch off → ON |
Below 1 V → 11 to 14 V |
| H18-9 (LED+) - H18-29 (GND) | G - W-B | A/C switch indicator signal | Ignition switch ON Blower switch ON A/C switch off → ON |
Below 1 V → 11 to 14 V |
| H18-10 (CANH) | R | CAN communication system | - | - |
| H18-11 (CANL) | W | CAN communication system | - | - |
| H18-12 (SG) - Body ground | L - Body ground | Ground for each sensor | Always | Below 1 Ω |
| H18-13 (S5) - H13-12 (SG) | Y - L | Power supply for pressure sensor | Ignition switch off → ON | Below 1 V → 5.15 V |
| H18-15 (HTR1) - H18-29 (GND)*2 | R - W-B | Heater switch indicator signal | Ignition switch ON Heater switch off→ ON |
Below 1 V → 11 to 14 V |
| H18-16 (BLW) - H18-29 (GND) | GR - W-B | Blower motor control signal | Ignition switch ON Blower switch off → ON |
11 to 14 V → Below 1 V |
| H18-17 (HT-2) - Body ground*2 | B - Body ground | Magnetic valve signal | Start engine Operate air conditioning system Temperature switch: Max. HOT Coolant temperature: Below 65°C (149°F) HOT Gas heater: Operate → Not operate |
Below 1 V → 11 to 14 V |
| H18-18 (RMGV) - Body ground*3 | Y - Body ground | Rear magnetic valve signal | Ignition switch ON Rear magnetic valve off → ON |
11 to 14 V → Below 1 V |
| H18-19 (MGC) - Body ground*4 | V - Body ground | Magnet clutch ON permission signal | Ignition switch ON A/C switch off → ON |
11 to 14 V → Below 1 V |
| H18-19 (MGC) - Body ground*6 | V - Body ground | Compressor assembly with pulley operation signal | Engine running Blower switch LO A/C switch ON |
Pulse generation (See waveform 2) |
| H18-20 (IG+) - Body ground | R - Body ground | Power source (IG) | Ignition switch off → ON | Below 1 V → 11 to 14 V |
| H18-21 (PO1) - H18-29 (GND)*7 | V - W-B | No. 2 air conditioner pressure sensor signal | Start engine Operate air conditioning system Refrigerant pressure: Abnormal pressure (More than 3,030 kPa (31.0 kgf/cm, 440 psi)) |
4.7 V or higher |
| H18-21 (PO1) - H18-29 (GND)*7 | V - W-B | No. 2 air conditioner pressure sensor signal | Start engine Operate air conditioning system Refrigerant pressure: Abnormal pressure (less than 180 kPa (1.9 kgf/cm, 27 psi)) |
Below 0.7 V |
| H18-21 (PO1) - H18-29 (GND)*7 | V - W-B | No. 2 air conditioner pressure sensor signal | Start engine Operate air conditioning system Refrigerant pressure: Normal pressure (less than 3,030 kPa (31.0 kgf/cm, 440 psi) and more than 180 kPa (1.9 kgf/cm, 27 psi)) |
0.7 to 4.7 V |
| H18-22 (B/LV) - H18-31 (SG-1) | B - B | Room compartment temperature set signal | Max. HOT → Max. COOL | 0 Ω → 3 kΩ |
| H18-23 (TP2) - H18-30 (SG-2)*3 | W - L | Rear evaporator temperature sensor signal | Ignition switch off → ON | |
| H18-24 (TP) - H18-31 (SG-1) | W - B | Evaporator temperature sensor signal | Ignition switch off → ON | |
| H18-28 (LOCK) - H18-31 (SG-1)*4 | W - B | Compressor lock sensor signal | Engine idling A/C switch ON (Magnet clutch ON) |
Pulse generation (See waveform 1) |
| H18-29 (GND) - Body ground | W-B - Body ground | Ground for main power supply | Always | Below 1 Ω |
| H18-30 (SG-2) - Body ground*3 | L - Body ground | Ground for rear evaporator temperature sensor | Always | Below 1 Ω |
| H18-31 (SG-1) - Body ground | B - Body ground | Ground for each sensor | Always | Below 1 Ω |
| H18-38 (MH) - Body ground | B - Body ground | Max. hot switch signal | Except max. HOT → Max. HOT | Below 1 V → 11 to 14 V |
| H18-40 (B) - Body ground | W - Body ground | Power source (Back-up) | Always | 11 to 14 V |
*1: w/ PTC Heater
*2: w / Heater Switch
*3: w/ Rear Cooler
*4: for 1KD-FTV, 2KD-FTV
*5: w/ Idle-up Switch
*6: for 1TR-FE, 2TR-FE
*7: for LHD, 2TR-FE
Using an oscilloscope, check waveform.
| Item | Content |
|---|---|
| Terminal No. (Symbol) | H18-28 (LOCK) - H18-31 (SG-1)*4 |
| Tool Setting | 200 mV/DIV., 10 msec./DIV. |
| Condition | Engine idling A/C switch ON (Magnet clutch ON) |
Using an oscilloscope, check waveform.
| Item | Content |
|---|---|
| Terminal No. (Symbol) | H18-19 (MGC) - Body ground |
| Tool Setting | 5 V/DIV., 500 μs/DIV. |
| Condition | Engine running Blower switch LO A/C switch on |
AIR CONDITIONING AMPLIFIER ASSEMBLY (for 5L-E)
| Terminal No. (Symbol) | Wiring Color | Tester Description | Condition | Specification |
|---|---|---|---|---|
| H19-8 (AC1) - Body ground | B - Body ground | Compressor operation signal | Ignition switch ON A/C switch: off → ON |
3.7 to 4.5 V → 1.3 to 2.6 V |
| H19-10 (ACT) - Body ground | G - Body ground | Compressor permission signal | Ignition switch ON A/C switch: off → ON |
Below 1 V → 11 to 14 V |
| H19-11 (A/CS) - H19-6 (GND) | Y - W-B | A/C switch signal | Ignition switch ON A/C switch: off → ON |
Below 1 V → 11 to 14 V |
| H19-6 (GND) - Body ground | W-B - Body ground | Ground for main power supply | Always | Below 1 Ω |
| H19-3 (PRS) - Body ground | L - Body ground | Pressure switch signal | Start engine Operate air conditioning system Refrigerant pressure: Normally → Less than 0.19 MPa (2.0 kgf/cm, 28 psi) or more than 1.34 MPa (13.7 kgf/cm, 195 psi) |
Below 1 V → 11 to 14 V |
| H19-4 (TE) - H19-16 (SG) | W - B | Evaporator temperature sensor signal | Ignition switch off → ON | |
| H19-16 (SG) - Body ground | B - Body ground | Ground for each sensor | Always | Below 1 Ω |
| H19-12 (B/LV) - H19-16 (SG) | B - L-B | Room compartment temperature set signal | Max. HOT → Max. COOL | 0 Ω → 3 Ω |
| H19-7 (TP2) - H19-16 (SG)* | W - B | Rear evaporator temperature sensor signal | Ignition switch off → ON | |
| H19-18 (RCON) - Body ground* | P - Body ground | Rear blower switch signal | Ignition switch ON A/C switch: off → ON |
Below 1 V → 11 to 14 V |
| H19-9 (RMGV) - Body ground* | Y - Body ground | Rear magnetic valve signal | Ignition switch ON Rear magnetic valve: OFF → ON |
Below 1 V → 11 to 14 V |
| H19-15 (MGC) - Body ground | V - Body ground | Magnet clutch ON permission signal | Engine running A/C switch: off → ON |
Below 1 V → 11 to 14 V |
| H19-13 (IG+) - Body ground | R - Body ground | Power source (IG) | Ignition switch off → ON | Below 1 V → 11 to 14 V |
*: w/ Rear Cooler