VANE PUMP (for 1KD-FTV) INSTALLATION

INSTALL VANE PUMP
1. Install a new vane pump O-ring to the vane pump assembly.
2. Install the vane pump assembly with the 2 nuts.
  
  Torque:
  
  39 N*m { 398 kgf*cm, 29 ft.*lbf }
  
  Note
  
  Make sure that the vane pump O-ring is not caught between other parts.
CONNECT PRESSURE FEED TUBE ASSEMBLY
1. Install a new gasket to the pressure feed tube assembly.
2. Connect the pressure feed tube assembly to the vane pump assembly with the union bolt.
  
  Torque:
  
  50 N*m { 510 kgf*cm, 37 ft.*lbf }
  
  Tech Tips
  
  Make sure the stopper of the pressure feed tube assembly contacts the vane pump assembly as shown in the illustration.
CONNECT NO. 1 OIL RESERVOIR TO PUMP HOSE
1. Connect the No.1 oil reservoir to pump hose to the vane pump assembly with the clip.
INSTALL NO. 4 AIR HOSE
1. Connect the No. 4 air hose to the diesel throttle body with the clamp.
ADD POWER STEERING FLUID
BLEED POWER STEERING FLUID
1. Check the fluid level.
2. Jack up the front of the vehicle and support it with stands.
3. Turn the steering wheel.
  1. With the engine stopped, turn the steering wheel slowly from lock to lock several times.
4. Lower the vehicle.
5. Start the engine.
  1. Run the engine at idle for a few minutes.
6. Turn the steering wheel.
  1. With the engine idling, turn the steering wheel left or right to the full lock position and keep it there for 2 to 3 seconds, then turn the steering wheel to the opposite full lock position and keep it there for 2 to 3 seconds.
  2. Repeat several times.
7. Stop the engine.
8. Check for foaming or emulsification.
  
  If the system has to be bled twice because of forming or emulsification, be sure to check for fluid leaks in the system.
9. Check the fluid level Click here.
INSPECT FOR POWER STEERING FLUID LEAK