VANE PUMP (for 1KD-FTV) DISASSEMBLY


  1. FIX VANE PUMP


    1. A01BE67E01

      Using SST, hold the vane pump assembly in a vice.

      SST
      09630-00014   ( 09631-00132 )

  2. REMOVE SUCTION PORT UNION


    1. Remove the bolt and the suction port union.

    2. Remove the O-ring from the suction port union.

  3. REMOVE FLOW CONTROL VALVE


    1. A01BGL0E01

      Remove the pressure port union.

    2. Remove the O-ring from the pressure port union.

    3. Remove the flow control valve and the compression spring.

  4. REMOVE VANE PUMP REAR HOUSING


    1. A01BBYM

      Remove the 4 bolts and the rear vane pump housing.

    2. Remove the O-ring from the rear vane pump housing.

  5. REMOVE VANE PUMP ROTOR


    1. Remove the 10 vane pump plates.

    2. Remove the vane pump rotor.

  6. REMOVE VANE PUMP CAM RING

  7. REMOVE VANE PUMP FRONT SIDE PLATE


    1. Remove the front vane pump side plate from the front vane pump housing.

    2. A01BED9

      Remove the O-ring from the front vane pump side plate.

    3. A01BBZL

      Remove the O-ring from the front vane pump housing.

  8. REMOVE VANE PUMP GEAR


    1. A01BH63E01

      Using a screwdriver, remove snap ring from the front vane pump housing.

      Tech Tips

      Tape the screwdriver tip before use.

    2. Wrap the serration of the vane pump shaft with protective tape.

    3. A01BCJ9E01

      Using a press, remove the vane pump shaft from the front vane pump housing.

      Note

      Do not drop the vane pump shaft.

    4. Temporarily install the service bolt.

      Recommended service bolt
      Thread diameter
      10 mm (0.39 in.)
      Thread pitch
      1.25 mm (0.0492 in.)
      Bolt length
      50 mm (1.97 in.)
    5. A01BEVEE01

      Using SST and a press, remove the vane pump gear from the vane pump shaft.

      SST
      09950-00020

  9. REMOVE VANE PUMP SHAFT BEARING


    1. A01BEC5E01

      Using SST and a press, remove the vane pump shaft bearing from the vane pump shaft.

      SST
      09950-00020
    2. A01BD1U

      Using a snap ring expander, remove the vane pump shaft snap ring from the vane pump shaft.

  10. REMOVE VANE PUMP HOUSING OIL SEAL


    1. A01BGE2E01

      Using SST, remove the vane pump housing oil seal from the front vane pump housing.

      SST
      09319-60020
      09527-10011